IP Library Patent Application 13006410
Patent Application
App. No. 13/006,410

NANOSTRUCTURED SOLAR CELL

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Quick Facts
Patent No.
US None
App. No.
13/006,410
Abstract

A solar cell having a nanostructure. The nanostructure may include nanowire electron conductors having a fractal structure with a relatively large surface area. The electron conductors may be loaded with nanoparticle quantum dots for absorbing photons. The dots may be immersed in a carrier or hole conductor, initially being a liquid or gel and then solidifying, for effective immersion and contact with the dots. Electrons may move flow via a load from the electron conductors to the holes of the carrier conductor. The solar cell may be fabricated, for example, with an additive process using roll-to-roll manufacturing.

Claims (52)

1 . A solar cell comprising:

an electron conductor having a nanostructure, wherein the nanostructure has a fractal structure, further wherein the electron conductor is structured to resemble a tree with branches to provide more surface area of a given volume for holding more quantum dots and to provide an efficient carrier transport path and minimize carrier leakage;

a sheath disposed over the nanostructure of the electron conductor;

an absorber situated on the sheath; and

a hole conductor in contact with the absorber;

wherein the nanostructure includes a material having an electron mobility greater than 30 cm 2 /V/s, and the sheath includes a material that has a density of states that is higher than the density of states of the material of the nanostructure;

2 . The cell of claim 1 , wherein the absorber comprises nanoparticles.

3 . The cell of claim 2 , the cell further comprising a passivation layer disposed on the nanostructure between the nanoparticles, but not between the nanoparticles and the nanostructure.

4 . The cell of claim 2 , wherein the nanoparticles are quantum dots.

5 . The cell of claim 4 , wherein the quantum dots are bandgap engineered for absorption of certain spectra of light.

6 . The cell of claim 2 , wherein the nanostructure is porous for providing a maximum surface area.

7 . The cell of claim 1 , wherein the hole conductor is a polymer.

8 . The cell of claim 1 , further wherein:

the nanostructure is connected to a flexible and/or transparent substrate;

the hole conductor is connected to a contact;

the substrate is an anode; and

the contact is a cathode.

9 . The system of claim 1 , wherein the thickness of the solar cell is less than one millimeter.

10 . A method for solar-to-electrical energy conversion, comprising:

providing one or more nanoporous electron conductors, wherein the nanoporous electron conductors have a fractal structure, further wherein the electron conductors are structured to resemble trees with branches;

loading the nanoporous electron conductors with quantum dots to form an absorber;

disposing a passivation layer on the one or more nanoporous electron conductors between the quantum dots, but not between the quantum dots and the nanoporous electron conductors;

providing a hole conductor in contact with the absorber; and

providing photons to the absorber; and

wherein:

the photons are absorbed by the quantum dots;

the photons generate pairs of electrons and holes;

the electrons move to the nanoporous electron conductors; and

the holes move to the hole conductor.

11 . The method of claim 10 , further comprising:

connecting an anode to the electron conductors; and

connecting a cathode to the hole conductor; and

wherein the photons are converted to electrical energy when a conductive path is connected across the anode and the cathode such that the electrons move from the electron conductors through a load to recombine with the holes of the hole conductor.

12 . The method of claim 11 , wherein the path comprises at least a portion of an electronic device to be powered.

13 . The method of claim 11 , wherein the quantum dots are band-gap engineered to match spectra of solar light which is a source of the photons.

14 . The method of claim 13 , wherein an assembly comprising the anode, electron conductors, absorber, hole conductor, and cathode for solar-to-electrical energy conversion, is made with a mass production method on a flexible substrate in a roll-to-roll production process.

15 . A solar energy conversion system comprising:

a first conductor;

a plurality of nanowires connected to the first conductor, wherein the nanowires resemble branches of a tree in a fractal type architecture;

a plurality of nanoparticles loaded on the plurality of nanowires; and

a carrier conductor in contact with the nanoparticles.

16 . The system of claim 15 , wherein:

the nanoparticles are for absorbing photons;

each photon upon absorption breaks into an electron and a hole;

the electron goes to the nanowires; and

the hole goes to the carrier conductor.

17 . The system of claim 15 , wherein:

the nanowires are fabricated from transparent conducting material; and

the carrier conductor comprises a transparent organic polymer hole-conducting material.

18 . The system of claim 15 , further comprising a passivation layer disposed on the nanowires between the nanoparticles, but not between the nanoparticles and the nanowires.

19 . The system of claim 15 , wherein the nanoparticles incorporate quantum dots that are bandgap engineered to match spectra of solar light which is a source of the photons being absorbed.

20 . The system of claim 15 , wherein the system has a thickness less than one millimeter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2011
From: LIU, YUE
To: HONEYWELL INTERNATIONAL INC.
Reel/Frame 026050/0026 →