Corona igniter with magnetic screening
View Patent ↗The invention relates to a corona ignitor device configured to be fixed within a combustion chamber, including a housing extending between an upper end and a lower end of the ignitor device. Inductor windings are received in the housing between the upper and lower ends, and a magnetic shield located between the housing and the inductor windings prevent magnetic flux from emanating out of the ignitor device.
1. A corona ignitor device configured to be fixed within a combustion chamber and for providing a corona discharge in the combustion chamber, comprising:
a housing extending between an upper end and a lower end of the ignitor device;
inductor windings received in said housing between said upper and lower ends; and
a magnetic shield located around the inductor windings to prevent magnetic flux from emanating out of the ignitor device.
2. The corona ignitor assembly of claim 1 , further comprising:
an inductor subassembly including said housing and having a first electrical connector and a second electrical, said first electrical connector being configured in electrical communication with said second electrical connector via said inductor windings; and
a firing end subassembly having a ceramic insulator and a metal housing surrounding at least a portion of said ceramic insulator, said ceramic insulator extending between a terminal end and a firing end with an electrical terminal extending from said terminal end in electrical contact with said second electrical connector and an electrode extending from said firing end for providing the corona discharge, said electrode being configured in electrical communication with said electrical terminal.
3. The corona ignitor assembly of claim 2 , further comprising a conductive shield at least partially surrounding the housing to limit radiation of EM interference.
4. The corona ignitor assembly of claim 2 , wherein the magnetic shield has a relatively high magnetic permeability with low electrical conductivity and substantially encloses the inductor windings to prevent the magnetic flux from emanating out of the ignitor assembly.
5. The corona ignitor assembly of claim 4 , wherein the magnetic shield is a ferrite material including at least one of MN—ZN, NI—ZN and powdered iron.
6. The corona ignitor assembly of claim 4 , wherein the magnetic shield has low losses in the frequency range 500 KHz to 5 MHz and an electrical resistivity to at least limit eddy current losses.
7. The corona ignitor assembly of claim 4 , wherein the housing is filled with at least one of a pressurized gas, non-pressurized gas and resin about the inductor windings for high voltage suppression.
8. The corona ignitor assembly of claim 2 , wherein the inductor windings surround a central core, the central core is magnetically permeable and at least as long as the inductor windings, and the magnetic shield is at least as long as the central core.
9. The corona ignitor assembly of claim 2 , wherein said inductor windings present a radius and surround a central core, said central core extends between opposite ends, and the magnetic shield extends beyond the ends of the central core by a distance at least equal to the radius of the inductor windings.
10. The corona ignitor assembly of claim 8 , wherein one or more gaps are introduced into the magnetic shield and/or core material.
11. The corona ignitor assembly of claim 2 , wherein said inductor windings present a radius and surround a central core, and the central core is longer than the windings by a distance at least equal to said radius.
12. The corona ignitor assembly of claim 2 , wherein said inductor windings present a radius and surround a central core, and the length of the magnetic shield extends at least one radius beyond the winding or the central core when it is magnetic.
13. The corona ignitor assembly of claim 9 , wherein said central core is at least as long as said inductor windings.