Method of irradiating a liquid
View Patent ↗A method and system of providing ultrapure water for semiconductor fabrication operations is provided. The water is treated by utilizing a free radical scavenging system and a free radical removal system. The free radical scavenging system can utilize actinic radiation with a free radical precursor compound, such as ammonium persulfate. The free radical removal system can comprise use of a reducing agent. The ultrapure water may be further treated by utilizing ion exchange media and degasification apparatus. A to control system can be utilized to regulate addition of the precursor compound, the intensity of the actinic radiation, and addition of the reducing agent to the water.
1. An oxidation method of irradiating an ultrapure water to be treated having a total organic carbon (TOC) concentration in a vessel of an actinic radiation reactor to provide a treated ultrapure water having a TOC concentration of less than 1 ppb comprising:
introducing the ultrapure water to be treated to an inlet of the vessel;
introducing a free radical precursor compound from a source of a free radical precursor compound to the vessel;
energizing a first set of ultraviolet lamps positioned within tubes within the vessel, the tubes secured at each end of the tubes to a wall of the vessel, each of the first set of ultraviolet lamps disposed to project actinic radiation parallel a first illumination vector;
energizing a second set of ultraviolet lamps positioned within tubes within the vessel, the tubes secured at each end of the tubes to the wall of the vessel, each of the second set of ultraviolet lamps is disposed to project actinic radiation parallel a second illumination vector that is substantially perpendicular to the first illumination vector;
measuring the TOC concentration of the treated ultrapure water downstream of the vessel to provide a TOC concentration measurement;
adjusting at least one of the introduction of the free radical precursor compound to the vessel and illumination of the ultraviolet lamps based on the TOC concentration measurement;
introducing a reducing agent downstream of the actinic radiation reactor; and
introducing the treated ultrapure water having a TOC concentration of less than 1 ppb from the vessel to a semiconductor manufacturing unit.
2. The method of claim 1 , further comprising adjusting an intensity of at least one ultraviolet lamp of the first set of ultraviolet lamps.
3. The method of claim 2 , further comprising adjusting an intensity of at least one ultraviolet lamp of the second set of ultraviolet lamps.
4. The method of claim 1 , further comprising energizing at least one lamp of the first set of ultraviolet lamps and the second set of ultraviolet lamps based on a measurement of at least one of a TOC concentration, a free radical precursor compound concentration, and a flowrate of the liquid introduced to the vessel.
5. The method of claim 1 , further comprising de-energizing at least one lamp of the first set of ultraviolet lamps and the second set of ultraviolet lamps based on a measurement of at least one of a TOC concentration, a free radical precursor compound concentration, and a flowrate of the ultrapure water to be treated introduced to the vessel.
6. The method of claim 1 , further comprising operating the actinic radiation reactor in a first mode indicative of a first lamp configuration and a first lamp intensity.
7. The method of claim 6 , further comprising operating the actinic radiation reactor in a second mode indicative of a second lamp configuration and a second lamp intensity.
8. The method of claim 7 , further comprising operating the actinic radiation reactor in a third mode indicative of a third lamp configuration and a third lamp intensity.
9. The method of claim 1 , further comprising degasifying the the treated ultrapure water prior to introducing to a semiconductor manufacturing unit.
10. The method of claim 9 , further comprising removing particulates from the treated ultrapure water subsequent to degasifying and prior to introducing to the semiconductor manufacturing unit.
11. The method of claim 1 , further comprising selecting a number of lamps based on a measured parameter of a system performing the oxidation method.
12. The method of claim 11 , wherein the measured parameter is at least one of a measured parameter of the ultrapure water to be treated and the treated ultrapure water.
13. The method of claim 12 , wherein the measured parameter is at least one of a TOC concentration, a temperature, a flow rate, and a concentration or amount of free radical precursor added.