Directionally controlled elastically deployable roll-out solar array
A directionally-controlled roll-out elastically deployable solar array structure is disclosed. The structure includes one or more longitudinal elastic roll out booms that may be closed section or open section to allow for efficient rolled packaging onto a lateral mandrel. A flexible photovoltaic blanket is attached to a tip structure and to a lateral base support structure, but remains uncoupled from the longitudinal booms. The solar array system may be stowed simultaneously into a rolled package comprised of the roll out booms and the flexible planar blanket together, or onto independent rolls. Alternatively, the system may be stowed by rolling the booms, and accordion Z-folding the hinged flexible photovoltaic blanket into a flat stack. Structural deployment is motivated by the elastic strain energy of the roll out booms, and several methods of deployment direction control are provided to ensure a known, controlled, and unidirectional deployment path of the elastically unrolling booms.
1. An elastic deployable structure comprising:
a. at least one elastic roll out boom, wherein said at least one elastic roll out boom comprises a thin-wall tubular, elongated structure, having a first end, a second end opposite said first end, and a longitudinal axis,
b. a boom mandrel, said boom mandrel being a substantially cylindrical structure, said cylindrical structure also having a longitudinal axis upon which said mandrel is able to rotate about said longitudinal axis of said boom mandrel,
c. a yoke support structure, said yoke support structure providing a fixed base for deployment of said at least one elastic roll out boom,
d. wherein said at least one elastic roll out boom is attached at said first end to said boom mandrel, and at said second end to said yoke support structure wherein said longitudinal axis of said roll out boom is perpendicular to said longitudinal axis of said boom mandrel, wherein said elastic roll out boom cross section can be flattened and rolled tightly around said boom mandrel to form a stowed roll, said stowed roll having a diameter, wherein said stowed roll confines elastic strain energy for powering deployment, and
e. a deployment control device, wherein said deployment control device prevents expansion of said diameter of said stowed roll and insuring unidirectional deployment of said at least one elastic roll out boom wherein said deployment control device comprises (i) stabilizer arms and boom control rollers, wherein said stabilizer arms connect said boom control rollers to said longitudinal axis of said boom mandrel, (ii) a frictionless tensioned containment strap, and a strap cross bar, wherein said frictionless tensioned containment strap surrounds said stowed roll, wherein said frictionless tensioned containment strap has a first end and a second end, said first end being connected to said stabilizer bar, said second end being connected to said strap cross bar, (iii) wherein said frictionless tensioned containment strap controls said stowed roll diameter during deployment such that unidirectional boom deployment is effected.
2. The elastic deployable structure of claim 1 , further comprising a flexible photovoltaic blanket, a lateral blanket support structure, a base preload platen, and a tip preload platen, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said lateral blanket support structure is attached to said boom mandrel, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket support structure, and at said second end to said yoke support structure, wherein said flexible photovoltaic blanket is stowed between said tip preload platen and said base preload platen as a z-fold flat package, and wherein said elastic strain energy of said stowed roll powers simultaneous deployment of both said elastic roll out boom and said flexible photovoltaic blanket.
3. The elastic deployable structure of claim 1 , further comprising a flexible photovoltaic blanket, and a lateral blanket mandrel system, said lateral blanket mandrel system comprising a lateral blanket mandrel, a system of lanyards and pulleys, and an auxiliary electric motor, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket mandrel system, and at said second end to said yoke support structure, wherein said elastic strain energy of said stowed roll powers initial deployment of said elastic roll out boom, and wherein said lateral blanket mandrel system powers subsequent unrolling deployment of said flexible photovoltaic blanket.
4. The elastic deployable structure of claim 1 , further comprising a flexible photovoltaic blanket, a base preload platen, a tip preload platen, and a lateral blanket mandrel system, said lateral blanket mandrel system comprising a lateral blanket mandrel, a system of lanyards and pulleys, and an auxiliary electric motor, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket mandrel system, and at said second end to said yoke support structure, wherein said flexible photovoltaic blanket is stowed between said tip preload platen and said base preload platen as a z-fold flat package, wherein said elastic strain energy of said stowed roll powers initial deployment of said elastic roll out boom, and wherein said lateral blanket mandrel system powers subsequent unfolding deployment of said flexible photovoltaic blanket.
5. The elastic deployable structure of claim 1 , further comprising a flexible photovoltaic blanket, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said boom mandrel, and at said second end to said yoke support structure.
6. The elastic deployable structure of claim 5 , wherein said mandrel simultaneously stows both said at least one elastic roll out boom and said flexible photovoltaic blanket, wherein said elastic strain energy for powering deployment deploys both said elastic roll out boom and said flexible photovoltaic blanket.
7. An elastic deployable structure comprising:
a. at least one elastic roll out boom, wherein said at least one elastic roll out boom comprises a thin-wall tubular, elongated structure, having a first end, a second end opposite said first end, and a longitudinal axis,
b. a boom mandrel, said boom mandrel being a substantially cylindrical structure, said cylindrical structure also having a longitudinal axis upon which said mandrel is able to rotate about said longitudinal axis of said boom mandrel,
c. a yoke support structure, said yoke support structure providing a fixed base for deployment of said at least one elastic roll out boom,
d. wherein said at least one elastic roll out boom is attached at said first end to said boom mandrel, and at said second end to said yoke support structure wherein said longitudinal axis of said roll out boom is perpendicular to said longitudinal axis of said boom mandrel, wherein said elastic roll out boom cross section can be flattened and rolled tightly around said boom mandrel to form a stowed roll, said stowed roll having a diameter, wherein said stowed roll confines elastic strain energy for powering deployment, and
e. a deployment control device, wherein said deployment control device prevents expansion of said diameter of said stowed roll and insuring unidirectional deployment of said at least one elastic roll out boom wherein said deployment control device comprises (i) stabilizer arms and boom control rollers, wherein said stabilizer arms connect said boom control rollers to said longitudinal axis of said boom mandrel, and (ii) a rotary damping mechanism, wherein said rotary damping mechanism is connected in-line with said mandrel axis, wherein said rotary damping mechanism controls the rate of mandrel rotation during deployment such that unidirectional boom deployment is effected.
8. The elastic deployable structure of claim 7 , further comprising a flexible photovoltaic blanket, a lateral blanket support structure, a base preload platen, and a tip preload platen, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said lateral blanket support structure is attached to said boom mandrel, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket support structure, and at said second end to said yoke support structure, wherein said flexible photovoltaic blanket is stowed between said tip preload platen and said base preload platen as a z-fold flat package, and wherein said elastic strain energy of said stowed roll powers simultaneous deployment of both said elastic roll out boom and said flexible photovoltaic blanket.
9. The elastic deployable structure of claim 7 , further comprising a flexible photovoltaic blanket, and a lateral blanket mandrel system, said lateral blanket mandrel system comprising a lateral blanket mandrel, a system of lanyards and pulleys, and an auxiliary electric motor, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket mandrel system, and at said second end to said yoke support structure, wherein said elastic strain energy of said stowed roll powers initial deployment of said elastic roll out boom, and wherein said lateral blanket mandrel system powers subsequent unrolling deployment of said flexible photovoltaic blanket.
10. The elastic deployable structure of claim 7 , further comprising a flexible photovoltaic blanket, a base preload platen, a tip preload platen, and a lateral blanket mandrel system, said lateral blanket mandrel system comprising a lateral blanket mandrel, a system of lanyards and pulleys, and an auxiliary electric motor, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket mandrel system, and at said second end to said yoke support structure, wherein said flexible photovoltaic blanket is stowed between said tip preload platen and said base preload platen as a z-fold flat package, wherein said elastic strain energy of said stowed roll powers initial deployment of said elastic roll out boom, and wherein said lateral blanket mandrel system powers subsequent unfolding deployment of said flexible photovoltaic blanket.
11. The elastic deployable structure of claim 7 , further comprising a flexible photovoltaic blanket, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said boom mandrel, and at said second end to said yoke support structure.
12. The elastic deployable structure of claim 11 , wherein said mandrel simultaneously stows both said at least one elastic roll out boom and said flexible photovoltaic blanket, wherein said elastic strain energy for powering deployment deploys both said elastic roll out boom and said flexible photovoltaic blanket.
13. An elastic deployable structure comprising:
a. at least one elastic roll out boom, wherein said at least one elastic roll out boom comprises a thin-wall tubular, elongated structure, having a first end, a second end opposite said first end, and a longitudinal axis,
b. a boom mandrel, said boom mandrel being a substantially cylindrical structure, said cylindrical structure also having a longitudinal axis upon which said mandrel is able to rotate about said longitudinal axis of said boom mandrel,
c. a yoke support structure, said yoke support structure providing a fixed base for deployment of said at least one elastic roll out boom,
d. wherein said at least one elastic roll out boom is attached at said first end to said boom mandrel, and at said second end to said yoke support structure wherein said longitudinal axis of said roll out boom is perpendicular to said longitudinal axis of said boom mandrel, wherein said elastic roll out boom cross section can be flattened and rolled tightly around said boom mandrel to form a stowed roll, said stowed roll having a diameter, wherein said stowed roll confines elastic strain energy for powering deployment, and
e. a deployment control device, wherein said deployment control device prevents expansion of said diameter of said stowed roll and insuring unidirectional deployment of said at least one elastic roll out boom wherein said deployment control device comprises (i) a stabilizer bar, stabilizer arms, and boom control rollers, wherein said stabilizer arms connect said boom control rollers to said longitudinal axis of said boom mandrel, and (ii) a deployment lanyard and a rotating pulley, wherein said deployment lanyard has a first end and a second end opposite said first end, wherein said first end of said deployment lanyard is attached to said stabilizer bar, wherein said second end of said deployment lanyard is attached to said rotating pulley, and wherein said rotating pulley is attached to said yoke support structure such that unidirectional boom deployment is effected.
14. The elastic deployable structure of claim 13 , further comprising a flexible photovoltaic blanket, a lateral blanket support structure, a base preload platen, and a tip preload platen, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said lateral blanket support structure is attached to said boom mandrel, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket support structure, and at said second end to said yoke support structure, wherein said flexible photovoltaic blanket is stowed between said tip preload platen and said base preload platen as a z-fold flat package, and wherein said elastic strain energy of said stowed roll powers simultaneous deployment of both said elastic roll out boom and said flexible photovoltaic blanket.
15. The elastic deployable structure of claim 13 , further comprising a flexible photovoltaic blanket, and a lateral blanket mandrel system, said lateral blanket mandrel system comprising a lateral blanket mandrel, a system of lanyards and pulleys, and an auxiliary electric motor, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket mandrel system, and at said second end to said yoke support structure, wherein said elastic strain energy of said stowed roll powers initial deployment of said elastic roll out boom, and wherein said lateral blanket mandrel system powers subsequent unrolling deployment of said flexible photovoltaic blanket.
16. The elastic deployable structure of claim 13 , further comprising a flexible photovoltaic blanket, a base preload platen, a tip preload platen, and a lateral blanket mandrel system, said lateral blanket mandrel system comprising a lateral blanket mandrel, a system of lanyards and pulleys, and an auxiliary electric motor, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said lateral blanket mandrel system, and at said second end to said yoke support structure, wherein said flexible photovoltaic blanket is stowed between said tip preload platen and said base preload platen as a z-fold flat package, wherein said elastic strain energy of said stowed roll powers initial deployment of said elastic roll out boom, and wherein said lateral blanket mandrel system powers subsequent unfolding deployment of said flexible photovoltaic blanket.
17. The elastic deployable structure of claim 13 , further comprising a flexible photovoltaic blanket, wherein said flexible photovoltaic blanket is substantially planar having a first end and a second end, wherein said flexible photovoltaic blanket is attached at said first end to said boom mandrel, and at said second end to said yoke support structure.
18. The elastic deployable structure of claim 17 , wherein said mandrel simultaneously stows both said at least one elastic roll out boom and said flexible photovoltaic blanket, wherein said elastic strain energy for powering deployment deploys both said elastic roll out boom and said flexible photovoltaic blanket.