IP Library Granted Patent US 8,435,446
Granted Patent B2
US 8,435,446 · App. 13/012,200 · Granted May 7, 2013

Surfaces and coatings for the removal of carbon dioxide

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Quick Facts
Patent No.
US 8,435,446
App. No.
13/012,200
Granted
May 7, 2013
Kind
B2
Abstract

Apparatus suited for removing carbon dioxide from gases are disclosed. The apparatus may employ bodies having a photocatalytic film. Associated methods and compositions are also disclosed.

Claims (71)

1. A method comprising:

flowing an incoming gas stream comprising carbon dioxide through a gas scrubbing apparatus comprising a photocatalytic film, wherein the photocatalytic film comprises:

a matrix;

semiconductor particles within the matrix; and

a charge transfer agent within the matrix;

wherein at least some of the semiconductor particles are separate from at least some of the charge transfer agent; and

removing, via the photocatalytic film, at least 10 ppm/minute carbon dioxide from the incoming gas stream.

2. The method of claim 1 , wherein the carbon dioxide is removed from the incoming gas stream at a rate of at least 0.5 vol. % per hour.

3. The method of claim 1 , wherein the flowing and removing steps occur at ambient conditions.

4. The method of claim 3 , wherein the incoming gas stream has a first concentration of carbon dioxide, wherein the method comprises:

discharging an effluent gas stream from the gas scrubbing apparatus, wherein the effluent gas stream has a second concentration of carbon dioxide, wherein the second concentration of carbon dioxide in the effluent gas stream is at least 1% less than the first concentration of carbon dioxide in the incoming gas stream.

5. The method of claim 4 , wherein the second concentration of the carbon dioxide in the effluent gas stream is at least 5% less than the first concentration of the carbon dioxide in the incoming gas stream.

6. The method of claim 1 , wherein the matrix has a ratio of the semiconductor particles to the charge transfer agent of from 1:1 to 100:1 (semiconductor particles:charge transfer agent).

7. The method of claim 6 , wherein the ratio of the semiconductor particles to the charge transfer agent is at least 5:1 (semiconductor particles:charge transfer agent).

8. The method of claim 6 , wherein the ratio of the semiconductor particles to the charge transfer agent is at least 10:1 (semiconductor particles:charge transfer agent).

9. The method of claim 6 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 75:1 (semiconductor particles:charge transfer agent).

10. The method of claim 6 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 50:1 (semiconductor particles:charge transfer agent).

11. The method of claim 6 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 25:1 (semiconductor particles:charge transfer agent).

12. The method of claim 6 , wherein the charge transfer agent is based on a hydroxide of sodium.

13. A method comprising:

contacting a body comprising a photocatalytic film with a carbon dioxide-containing gas, wherein the photocatalytic film comprises:

a matrix;

semiconductor particles within the matrix; and

a charge transfer agent within the matrix;

wherein at least some of the semiconductor particles are separate from at least some of the charge transfer agent; and

converting, via the body, at least 10 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

14. The method of claim 13 , wherein the converting step comprises:

reacting, in the presence of light, the carbon dioxide-containing gas with at least one of the semiconductor particles and the charge transfer agent to produce a non-carbon dioxide product.

15. The method of claim 13 , wherein the converting step occurs at ambient conditions.

16. The method of claim 15 , wherein the converting step comprises:

producing a carbonate-containing end product via a receptor agent.

17. The method of claim 16 , wherein the charge transfer agent comprises a first alkaline material; and

wherein the receptor agent comprises a second alkaline material, different than the first alkaline material.

18. The method of claim 17 , wherein the first alkaline material comprises sodium and the second alkaline material comprises calcium.

19. The method of claim 13 , wherein the matrix has a ratio of the semiconductor particles to the charge transfer agent of from 1:1 to 100:1 (semiconductor particles:charge transfer agent).

20. The method of claim 19 , wherein the ratio of the semiconductor particles to the charge transfer agent is at least 5:1 (semiconductor particles:charge transfer agent).

21. The method of claim 19 , wherein the ratio of the semiconductor particles to the charge transfer agent is at least 10:1 (semiconductor particles:charge transfer agent).

22. The method of claim 19 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 75:1 (semiconductor particles:charge transfer agent).

23. The method of claim 19 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 50:1 (semiconductor particles:charge transfer agent).

24. The method of claim 19 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 25:1 (semiconductor particles:charge transfer agent).

25. The method of claim 19 , wherein the charge transfer agent is based on a hydroxide of sodium.

26. The method of claim 13 , wherein the converting step comprises converting at least 25 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

27. The method of claim 13 , wherein the converting step comprises converting at least 100 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

28. The method of claim 13 , wherein the converting step comprises converting at least 250 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

29. The method of claim 13 , wherein the converting step comprises converting at least 500 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

30. The method of claim 13 , wherein the converting step comprises converting at least 600 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

31. A method comprising:

contacting a body comprising a photocatalytic film with a carbon dioxide-containing gas, wherein the photocatalytic film comprises:

a matrix;

semiconductor particles within the matrix; and

a charge transfer agent within the matrix; and

converting, via the body, at least 10 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area;

wherein the converting step occurs at ambient conditions; and

wherein the converting step comprises producing a carbonate-containing end product via a receptor agent.

32. The method of claim 31 , wherein the converting step comprises:

reacting, in the presence of light, the carbon dioxide-containing gas with at least one of the particles semiconductor particles and the charge transfer agent to produce a non-carbon dioxide product.

33. The method of claim 31 , wherein the charge transfer agent is a first alkaline material and wherein the receptor agent comprises a second alkaline material, different than the first alkaline material.

34. The method of claim 33 , wherein the first alkaline material comprises sodium and the second alkaline material comprises calcium.

35. The method of claim 31 , wherein at least some of the semiconductor particles are separate from at least some of the charge transfer agent.

36. The method of claim 31 , wherein the matrix has a ratio of the semiconductor particles to the charge transfer agent of from 1:1 to 100:1 (semiconductor particles:charge transfer agent).

37. The method of claim 36 , wherein the ratio of the semiconductor particles to the charge transfer agent is at least 5:1 (semiconductor particles:charge transfer agent).

38. The method of claim 36 , wherein the ratio of the semiconductor particles to the charge transfer agent is at least 10:1 (semiconductor particles:charge transfer agent).

39. The method of claim 36 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 75:1 (semiconductor particles:charge transfer agent).

40. The method of claim 36 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 50:1 (semiconductor particles:charge transfer agent).

41. The method of claim 36 , wherein the ratio of the semiconductor particles to the charge transfer agent is not greater than 25:1 (semiconductor particles:charge transfer agent).

42. The method of claim 36 , wherein the charge transfer agent is based on a hydroxide of sodium.

43. The method of claim 31 , wherein the converting step comprises converting at least 25 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

44. The method of claim 31 , wherein the converting step comprises converting at least 100 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

45. The method of claim 31 , wherein the converting step comprises converting at least 250 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

46. The method of claim 31 , wherein the converting step comprises converting at least 500 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

47. The method of claim 31 , wherein the converting step comprises converting at least 600 ppm/minute carbon dioxide to non-carbon dioxide products per square meter of photocatalytic film surface area.

Assignments (2)
CHANGE OF NAME Recorded Nov 11, 2016
From: ALCOA INC.
To: ARCONIC INC.
Reel/Frame 040599/0309 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2011
From: SKILES, JEAN ANN; KOLEK, PAULA L.; DAVIS, CARROLL D.; ASKIN, ALBERT L.; SPEER, ROBERT J.; XU, WEIZONG; BARRAGE, LORI A.; ESPINOZA-NAVA, LUIS H.; BERGSTROM, VERNE
To: ALCOA INC.
Reel/Frame 025686/0619 →