IP Library Granted Patent US 8,280,547
Granted Patent B2
US 8,280,547 · App. 13/016,130 · Granted Oct 2, 2012

Method and system for transporting inventory items

Assignee: Kiva Systems, Inc.
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Quick Facts
Patent No.
US 8,280,547
App. No.
13/016,130
Granted
Oct 2, 2012
Kind
B2
Abstract

A system for transporting inventory items includes an inventory holder capable of storing inventory items and a mobile drive unit. The mobile drive unit is capable of moving to a first point with the inventory holder at least one of coupled to and supported by the mobile drive unit. The mobile drive unit is additionally capable of determining a location of the inventory holder and calculating a difference between the location of the inventory holder and the first point. The mobile drive unit is then capable of determining whether the difference is greater than a predetermined tolerance. In response to determining that the difference is greater than the predetermined tolerance, the mobile drive unit is also capable of moving to a second point based on the location of the inventory holder, docking with the inventory holder, and moving the mobile drive unit and the inventory holder to the first point.

Claims (95)

1. A method for transporting inventory items, comprising:

moving to a starting location associated with an inventory holder;

docking with the inventory holder;

moving towards a destination location;

while moving towards the destination location, determining a location of the inventory holder;

calculating a difference between the determined location of the inventory holder and an anticipated location of the inventory holder;

determining whether the difference is greater than a predetermined tolerance; and

in response to determining that the difference is greater than the predetermined tolerance:

undocking from the inventory holder;

determining a correction value based on the difference, wherein the correction value indicates at least one of a direction and a distance;

moving based on the correction value;

docking with the inventory holder; and

moving towards the destination location.

2. The method of claim 1 , further comprising:

in response to determining that the difference is not greater than the predetermined tolerance:

continuing moving towards the destination location;

determining that the destination location is reached; and

undocking with the inventory holder.

3. The method of claim 1 , further comprising:

detecting a fixed object associated with the starting location; and

in response to detecting the fixed object, stopping at the starting location.

4. The method of claim 1 , wherein determining the location of the inventory holder comprises determining a location of a mobile drive unit associated with the inventory holder and determining a position of at least part of the inventory holder relative to the location of the mobile drive unit.

5. The method of claim 4 , wherein determining the location of the mobile drive unit comprises:

detecting a fixed object; and

determining the location of the mobile drive unit based on the fixed object.

6. The method of claim 1 , wherein determining the location of the inventory holder comprises:

detecting a holder identifier associated with the inventory holder; and

determining the location of the inventory holder based on a position of the holder identifier relative to a location of a mobile drive unit.

7. An apparatus comprising:

a drive module operable to propel the apparatus towards a destination;

a docking actuator operable to facilitate docking with an inventory holder;

a control module operable to:

cause the apparatus to move to a starting location associated with an inventory holder;

cause the apparatus to dock with the inventory holder;

cause the apparatus to move towards a destination location;

while moving towards the destination location, determine a location of the inventory holder;

calculate a difference between the determined location of the inventory holder and an anticipated location of the inventory holder;

determine whether the difference is greater than a predetermined tolerance; and

in response to determining that the difference is greater than the predetermined tolerance:

cause the apparatus to undock from the inventory holder;

determine a correction value based on the difference, wherein the correction value indicates at least one of a direction and a distance;

cause the apparatus to move based on the correction value;

cause the apparatus to dock with the inventory holder; and

cause the apparatus to move towards the destination location.

8. The apparatus of claim 7 , the control module further operable to:

in response to determining that the difference is not greater than the predetermined tolerance:

cause the apparatus to continue moving towards the destination location;

determine that the destination location is reached; and

cause the apparatus to undock with the inventory holder.

9. The apparatus of claim 7 , the control module further operable to:

detect a fixed object associated with the starting location; and

in response to detecting the fixed object, cause the apparatus to stop at the starting location.

10. The apparatus of claim 7 , wherein the control module is operable to determine the location of the inventory holder by:

determining a location of the apparatus; and

determining a position of at least part of the inventory holder relative to the location of the apparatus.

11. The apparatus of claim 10 , wherein the control module is operable to determine the location of the apparatus by:

detecting a fixed object; and

determining the location of the apparatus based on the fixed object.

12. The apparatus of claim 7 , wherein the control module is operable to determine the location of the inventory holder by:

detecting a holder identifier associated with the inventory holder; and

determining the location of the inventory holder based on a position of the holder identifier relative to a location of the apparatus.

13. The apparatus of claim 7 , further comprising means for determining a location of the apparatus.

14. A system for storing inventory items, comprising:

an inventory holder operable to store inventory items; and

a mobile drive unit operable to:

move to a starting location associated with an inventory holder;

dock with the inventory holder;

move towards a destination location;

while moving towards the destination location, determine a location of the inventory holder;

calculate a difference between the determined location of the inventory holder and an anticipated location of the inventory holder;

determine whether the difference is greater than a predetermined tolerance; and

in response to determining that the difference is greater than the predetermined tolerance:

undock from the inventory holder;

determine a correction value based on the difference, wherein the correction value indicates at least one of a direction and a distance;

move based on the correction value;

dock with the inventory holder; and

move towards the destination location.

15. The system of claim 14 , the mobile drive unit further operable to:

in response to determining that the difference is not greater than the predetermined tolerance:

continue moving towards the destination location;

determine that the destination location is reached; and

undock with the inventory holder.

16. The system of claim 14 , the mobile drive unit further operable to:

detect a fixed object associated with the starting location; and

in response to detecting the fixed object, stop at the starting location.

17. The system of claim 14 , wherein the mobile drive unit is operable to determine the location of the inventory holder by:

determining a location of the mobile drive unit; and

determining a position of at least part of the inventory holder relative to the location of the mobile drive unit.

18. The system of claim 17 , wherein the mobile drive unit is operable to determine the location of the mobile drive unit by:

detecting a fixed object; and

determining the location of the mobile drive unit based on the fixed object.

19. The system of claim 14 , wherein the mobile drive unit is operable to determine the location of the inventory holder by:

detecting a holder identifier associated with the inventory holder; and

determining the location of the inventory holder based on a position of the holder identifier relative to a location of the mobile drive unit.

20. The system of claim 14 , further comprising means for determining a location of the mobile drive unit.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2012
From: KIVA SYSTEMS LLC
To: AMAZON TECHNOLOGIES, INC.
Reel/Frame 029076/0301 →
CHANGE OF NAME Recorded Oct 3, 2012
From: KIVA SYSTEMS, INC.
To: KIVA SYSTEMS, LLC
Reel/Frame 029067/0557 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2011
From: MOUNTZ, MICHAEL C.; D'ANDREA, RAFFAELLO; MANSFIELD, PETER K.; POLIC, DENNIS; DINGLE, PATRICK R.
To: KIVA SYSTEMS, INC.
Reel/Frame 025713/0131 →
Continuity (3)
Division 12890197 · Sep 24, 2010
Division 11423294 · Jun 9, 2006
Related Publication 20110130866A1 · Jun 2, 2011