IP Library Granted Patent US 8,774,966
Granted Patent B2
US 8,774,966 · App. 13/023,444 · Granted Jul 8, 2014

Autonomous surface cleaning robot for wet and dry cleaning

Inventors: Andrew Ziegler (Arlington, MA); Duane Gilbert (Goffstown, NH); Christopher John Morse (Malden, MA); Scott Pratt (Cary, NC); Paul Sandin (Brookline, NH); Nancy Dussault (Weymouth, MA); Andrew Jones (Roslindale, MA)
Assignee: iRobot Corporation
A47L11/302B60B33/0068A47L11/4083C11D1/75G05D2201/0203B60B33/0028B06B33/0039A47L7/0028B60B33/0049A47L7/0038B60B33/0073A47L9/009F04D29/4233B60B33/001B06B33/0057A47L5/14B60B33/0021G05D1/0227A47L2201/00A47L11/40G05D1/0272C11D1/62A47L2201/04G05D1/0219A47L7/0042A47L11/4016G05D1/0225
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Quick Facts
Patent No.
US 8,774,966
App. No.
13/023,444
Granted
Jul 8, 2014
Kind
B2
Abstract

An autonomous floor cleaning robot includes a transport drive and control system arranged for autonomous movement of the robot over a floor for performing cleaning operations. The robot chassis carries a first cleaning zone comprising cleaning elements arranged to suction loose particulates up from the cleaning surface and a second cleaning zone comprising cleaning elements arraigned to apply a cleaning fluid onto the surface and to thereafter collect the cleaning fluid up from the surface after it has been used to clean the surface. The robot chassis carries a supply of cleaning fluid and a waste container for storing waste materials collected up from the cleaning surface.

Claims (41)

1. A surface treatment robot comprising:

a robot body having a forward and a rear end, and a fore-aft axis defined therebetween;

right and left drive modules, each drive module comprising

a cup-shaped wheel having a substantially circular outer diameter,

an annular tire having a substantially circular tire outer diameter and an inner diameter, the inner diameter fitting over the outer diameter of the cup-shaped wheel, and a tire thickness corresponding to the difference between the tire outer diameter and the outer diameter of the cup-shaped wheel; and

a scrubbing element disposed along a cleaning width;

wherein the right and left drive modules are disposed aft of the scrubbing element as the robot travels along the cleaning surface in a forward direction and the cleaning robot has a mass of less than about 10 kg, and

the ratio of the tire thickness and the outer diameter of the cup-shaped wheel is in a range of 0.04 to 0.14.

2. The surface treatment robot of claim 1 , wherein the each tire has a coefficient of traction between 0.25 to 0.47.

3. The surface treatment robot of claim 1 , wherein the tire thickness is about 1.5 mm to about 4.5 mm.

4. A surface treatment robot comprising:

a robot body having a forward and a rear end, and a fore-aft axis defined therebetween;

right and left drive modules, each drive module comprising

a wheel having a substantially circular outer diameter in the range of 3 cm-20 cm,

an annular tire having a substantially circular outer diameter and an inner diameter, the inner diameter fitting over the outer diameter of the wheel, and a tire thickness corresponding to the difference between the tire outer diameter and the outer diameter of the wheel, the tire thickness being in the range of 1½ mm to 5 mm; and

a scrubbing element disposed along a cleaning width;

wherein the right and left drive modules are disposed aft of the scrubbing element as the robot travels along the cleaning surface in a forward direction and the cleaning robot has a mass of less than about 10 kg and

the ratio of the tire thickness and the outer diameter of the wheel is in a range of 0.04 to 0.14.

5. The surface treatment robot of claim 4 , wherein the scrubbing element is configured to support a wipe cloth in contact with the cleaning surface as the robot moves across the cleaning surface.

6. The surface treatment robot of claim 4 , wherein the scrubbing element is in contact with the cleaning surface.

7. The surface treatment robot of claim 6 , wherein the scrubbing element creates an average drag force along the cleaning surface of up to about 40% of the weight of the robot.

8. The surface treatment robot of claim 7 , wherein each tire supports no more than 4 kg.

9. The surface treatment robot of claim 7 , wherein the drive modules provide a thrust of about 150% or more of the average drag force on the robot.

10. The surface treatment robot of claim 4 , wherein at least a portion of the cleaning width is proximate to a circumferential edge of the robot body.

11. The surface treatment robot of claim 10 , wherein each wheel is proximate to a circumferential edge of the robot body.

12. The surface treatment robot of claim 10 , wherein the cleaning width extends substantially parallel to an axis transverse to the fore-aft axis, the right and left wheels supported to rotate about a common drive axis substantially parallel to the transverse axis.

13. The surface treatment robot of claim 4 , wherein each tire is bonded to the outer diameter of each respective wheel.

14. The surface treatment robot of claim 4 , wherein each tire is a closed cell foam tire having cell sizes of about 20 microns to about 400 microns.

15. The surface treatment robot of claim 4 , wherein the outer diameter of each tire defines a pattern of thin grooves.

16. The surface treatment robot of claim 4 , wherein the each tire has a coefficient of traction between 0.25 to 0.47.

17. The surface treatment robot of claim 4 , wherein each wheel is biased to move toward the cleaning surface when the wheel is lifted from the cleaning surface.

18. A surface treatment robot comprising:

a robot body having a forward and a rear end, and a fore-aft axis defined therebetween;

right and left drive modules, each drive module comprising

a wheel having a substantially circular outer diameter,

an annular tire having a substantially circular tire outer diameter and an inner diameter, the inner diameter fitting over the outer diameter of the wheel, and the annular tire having a Shore hardness less than the wheel and a tire thickness corresponding to the difference between the tire outer diameter and the outer diameter of the wheel; and

a scrubbing element disposed along a cleaning width;

wherein the right and left drive modules are disposed aft of the scrubbing element as the robot travels along the cleaning surface in a forward direction and the cleaning robot has a mass of less than about 10 kg, and

the ratio of the tire thickness and the outer diameter of the wheel is in a range of 0.04 to 0.14.

19. The surface treatment robot of claim 18 , wherein the wheel is plastic and the tire has a post-foamed hardness of about 69 to 75 Shore 00.

20. The surface treatment robot of claim 4 , wherein the wheel has a substantially circular outer diameter in the range of 30 mm-60 mm.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2012
From: ZIEGLER, ANDREW; MORSE, CHRISTOPHER JOHN; GILBERT, DUANE L.; JONES, ANDREW; PRATT, SCOTT; SANDIN, PAUL E.; DUSSAULT, NANCY
To: IROBOT CORPORATION
Reel/Frame 027543/0589 →
Continuity (9)
Continuation 11359961 · Feb 21, 2006
Continuation In Part 11207620 · Aug 19, 2005
Continuation In Part 11207575 · Aug 19, 2005
Continuation In Part 11207574 · Aug 19, 2005
Continuation In Part 11133796 · May 21, 2005
Continuation In Part 11134213 · May 21, 2005
Continuation In Part 11134212 · May 21, 2005
Provisional Application 60654838 · Feb 18, 2005
Related Publication 20110271469A1 · Nov 10, 2011