IP Library Patent Application 13025423
Patent Application
App. No. 13/025,423

COPOLYMERS BASED ON UNSATURATED MONO- OR DICARBOXYLIC ACID DERIVATIVES AND OXYALKYLENEGLYCOL-ALKENYL ETHERS, PROCESSES FOR THE PRODUCTION AND USE THEREOF

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Patent No.
US None
App. No.
13/025,423
Abstract

The invention relates to copolymers based on unsaturated mono or dicarboxylic acid derivatives, oxyalkyleneglycol-alkenyl ethers, vinyl polyalkyleneglycol or ester compounds, in addition to the use thereof as additives for aqueous suspensions based on mineral or bituminous binding agents. Said invention is characterized in that the inventive copolymers, having a long lateral chain, impart small amounts of excellent processing properties to aqueous binding suspension, and simultaneously cause the water content in the concrete to be greatly reduced.

Claims (77)

1 - 19 . (canceled)

20 . A copolymer based on unsaturated mono- or dicarboxylic acid derivatives and oxyalkyleneglycol-alkenyl ethers, comprising

a) from 25 to 98.99 mol % of a structural group of at least one of formula Ia, Ib or Ic

 wherein R 1 is hydrogen or an aliphatic hydrocarbon radical having from 1 to 20 C atoms;

X is —OM a , —O—(C m H 2m O) n —R 2 , or —NH—(C m H 2m O) n R 2 ;

M is hydrogen, a mono- or divalent metal cation, an ammonium ion, or an organic amine radical;

a is ½ or 1;

R 2 is hydrogen, an aliphatic hydrocarbon radical having from 1 to 20 C atoms, a cycloaliphatic hydrocarbon radical having from 5 to 8 C atoms, or an optionally substituted aryl radical having from 6 to 14 C atoms

Y is O or NR 2 ;

m is from 2 to 4; and

n is from 0 to 200;

b) from 1 to 48.9 mol % of the structural group of formula II

wherein

R 3 is hydrogen or an aliphatic hydrocarbon radical having from 1 to 5 C atoms;

m is 2;

m′ is 2 to 4

n′+n″ is from 250 to 500

p is from 0 to 3; and

R 2 and m are as defined above;

c) from 0.01 to 6 mol % of a structural group from formula IIIa or IIIb

wherein

Q is —H, —COOM a , or —COOR 5 ;

T is U 1 —(CH—CH 2 —O) x —(CH 2 —CH 2 —O) y —R 5 ;

CH 3

—(CH 2 ) z —V—(CH 2 ) z —CH═CH—R 2 ;

or —COOR 5 when Q is —COOR 5 or —COOM a ;

U 1 is —CO—NH—, —O—, or CH 2 O—;

U 2 is —NH—CO—, —O—, or —OCH 2 —;

V is —O—CO—C 6 H 4 —CO—O;

R 4 is H or CH 3

R 5 is an aliphatic hydrocarbon radical having from 3 to 20 C atoms, a cycloaliphatic hydrocarbon having from 5 to 8 C atoms, or an aryl radical having from 6 to 14 C atoms;

R 6 =R 2 or

z is from 0 to 4;

x is from 1 to 150; and

y is from 0 to 15,

d;

d) from 0 to 60 mol of structural groups of formula IVa or IVb

 wherein a, M, X and Y are as defined above.

21 . A copolymer according to claim 20 , wherein R′ is a methyl radical.

22 . A copolymer according to claim 20 , wherein M is a mono- or divalent metal cation selected from the group consisting of sodium, potassium, calcium and magnesium.

23 . A copolymer according to claim 20 , wherein R 2 is phenyl, the phenyl radical is further substituted by hydroxyl, carboxyl or sulphonic acid groups.

24 . A copolymer according to claim 20 , wherein n is from 1 to 150.

25 . A copolymer according to claim 20 , wherein p is 0 and m is 2.

26 . A copolymer according to claim 20 , comprising from 70 to 94.98 mol % of a structural group of at least one of formula Ia, Ib; or Ic, from 5 to 25 mol % of a structural group of formula II; from 0.02 to 2 mol % of at least one of the structural groups of formula IIIa or IIIb; and from 0 to 24.98 mol % of a structural group of at least one of formula IVa or IVb.

27 . A copolymer according to claim 20 , further comprising up to 50 mol % based on the total of the structural groups of formulae I, II, III and IV, of a vinyl monomer or (meth)acrylic acid derivative.

28 . A copolymer according to claim 27 , wherein said monomer is at least one member selected from the group consisting of styrene, α-methlystyrene, vinyl acetate, vinyl propionate, ethylene, propylene, isobuteane, N-vinylpyrrolidone, allylsulphonic acid, methallylsulphonic acid, vinyl sulphonic acid and vinyl phosphonic acid.

29 . A copolymer according to claim 28 , wherein said monomer is selected from the group consisting of hydroxyalkyl(meth)acrylate, acrylamide, methacrylamide, AMPS, methylmethacylate, methylacrylate, butylacrylate and cyclohexylacrylate.

30 . A copolymer according to claim 20 having an average molecular weight of from 1,000 to 100,000 g/mol.

31 . A process for the production of a copolymer according to claim 20 comprising polymerizing from 25 to 98.99 mol % of an unsaturated mono- or diocarboxylic acid derivative; from 1 to 48.9 mol % of an oxyalkyleneglycol alkenylether; 0.01 to 6 mol % of a vinyl polyalkyleneglycol compound or ester compound and from 0 to 60 mol % of a dicarboxylic acid derivative using a radical initiator to form the copolymer.

32 . A process according to claim 31 , comprising polymerizing from 70 to 94.88 mol % of said unsaturated mono- or diocarboxylic acid derivative, from 5 to 25 mol % of said oxyalkyleneglycol alkenylether, from 0.02 to 2 mol % of said vinyl polyalkyleneglycol compound or ester compound and from 0 to 24.98 mol % of said dicarbocyclic acid derivative.

33 . A process according to claim 31 wherein up to 50 mol % based on the monomers with the structural groups according to the formulae I, II, III and IV, of a vinyl- or (meth)acrylic acid derivative are also copolymerized.

34 . A process according to claim 31 , wherein the polymerization is carried out in aqueous solution at a temperature of from 20 to 100° C.

35 . A process according to claim 34 wherein the concentration of said aqueous solution is from 30 to 50% by weight.

36 . A process according to claim 31 , wherein the polymerization is carried out without solvent using a radical initiator at a temperature of from 20 to 150° C.

37 . An aqueous suspension comprising the copolymer of claim 20 and water.

38 . The aqueous suspension of claim 37 , wherein said copolymer is present in an amount of from 0.01 to 10% by weight.

39 . A copolymer according to claim 20 , wherein in formula II m′ is 2.

40 . A method of improving early strength of development of an aqueous concrete suspension comprising adding a sufficient amount the copolymer of claim 20 to the aqueous concrete suspension to improve the early strength of development of the aqueous concrete suspension.

41 . The method of claim 40 , wherein said strength is compressive strength.

42 . The method of claim 40 , wherein the suspension comprises Portland cement.

43 . The method of claim 42 , wherein said strength is compressive strength.

44 . The method of claim 43 , wherein the compressive strength is increased at 6 and 8 hours after formation of said aqueous mixture.

45 . The method of claim 40 , wherein R 1 is a methyl radical.

46 . The method of claim 40 , wherein M is a mono- or divalent metal cation selected from the group consisting of sodium, potassium, calcium and magnesium.

47 . The method of claim 40 , wherein R 2 is phenyl, the phenyl radical is further substituted by hydroxyl, carboxyl or sulphonic acid groups.

48 . The method of claim 40 , wherein n is from 1 to 150.

49 . The method of claim 40 , wherein p is 0 and m is 2.

50 . The method of claim 40 , wherein the copolymer comprises from 70 to 94.98 mol % of a structural group of at least one of formula Ia, Ib; or Ic, from 5 to 25 mol % of a structural group of formula II; from 0.02 to 2 mol % of at least one of the structural groups of formula IIIa or IIIb; and from 0 to 24.98 mol % of a structural group of at least one of formula IVa or IVb.

51 . The method of claim 40 , wherein the copolymer comprises up to 50 mol % based on the total of the structural groups of formulae I, II, III and IV, of a vinyl monomer or (meth)acrylic acid derivative.

52 . The method of claim 51 , wherein said monomer is at least one member selected from the group consisting of styrene, α-methlystyrene, vinyl acetate, vinyl propionate, ethylene, propylene, isobutane, N-vinylpyrrolidone, allylsulphonic acid, methallylsulphonic acid, vinyl sulphonic acid and vinyl phosphonic acid.

53 . The method of claim 52 , wherein said monomer is selected from the group consisting of hydroxyalkyl(meth)acrylate, acrylamide, methacrylamide, AMPS, methylmethacrylate, methylacrylate, butylacrylate and cyclohexylacrylate.

54 . The method of claim 40 , wherein the copolymer has an average molecular weight of from 1,000 to 100,000 g/mol.

55 . A method of improving early strength of development of an aqueous suspension of a mineral or bituminous binder comprising adding to an aqueous suspension of the mineral or bituminous binder a sufficient amount the copolymer of claim 20 to improve the early strength of development.

56 . The method of claim 55 , wherein said strength is compressive strength.

57 . The method of claim 56 , wherein the suspension comprises Portland cement.

58 . The method of claim 56 , wherein said strength is compressive strength.

59 . The method of claim 58 , wherein the compressive strength is increased at 6 and 8 hours after formation of said aqueous mixture.

Assignments (1)
MERGER Recorded May 15, 2014
From: EVONIK GOLDSCHMIDT GMBH
To: EVONIK DEGUSSA GMBH
Reel/Frame 032900/0372 →