IP Library Granted Patent US 8,669,405
Granted Patent B2
US 8,669,405 · App. 13/025,550 · Granted Mar 11, 2014

Stable bio-oil

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Quick Facts
Patent No.
US 8,669,405
App. No.
13/025,550
Granted
Mar 11, 2014
Kind
B2
Abstract

More stable and valuable bio-oil compositions produced from biomasses are provided. Particularly, various embodiments of the present invention provide for a bio-oil composition that has chemical and physical properties that make it more cost effective and useful as a fuel without having to undergo deoxygenating processes such as hydrotreating.

Claims (83)

1. A thermally stable bio-oil composition derived from a cellulosic biomass, wherein said bio-oil composition:

(a) has an oxygen content no greater than about 30 weight percent,

(b) has a water content of less than about 6 weight percent,

(c) has a Conradson Carbon number of less than about 25 weight percent, and

(d) has a total acid number no greater than about 30 mgKOH/g.

2. The bio-oil composition of claim 1 wherein said oxygen content of said bio-oil composition is from 5 weight percent to 30 weight percent.

3. The bio-oil composition of claim 2 wherein said oxygen content of said bio-oil composition is from 6 weight percent to 20 weight percent.

4. The bio-oil composition of claim 3 wherein said oxygen content of said bio-oil composition is from 7 weight percent to 15 weight percent.

5. The bio-oil composition of claim 1 wherein said Conradson Carbon number is less than 22 weight percent.

6. The bio-oil composition of claim 1 having a total acid number of less than 20 mgKOH/g.

7. The bio-oil composition of claim 1 wherein said water content of the bio-oil composition is from 1 to 5 weight percent.

8. The bio-oil composition of claim 1 wherein said water content of the bio-oil composition is from 1 to 4 weight percent.

9. The bio-oil composition of claim 1 having the further characteristic of being substantially free of carboxylic acids.

10. The bio-oil composition of claim 9 wherein said carboxylic acid content is below about 2000 ppm.

11. The bio-oil composition of claim 1 containing less than about 6 weight percent of compounds having a carbonyl group.

12. The bio-oil composition of claim 11 containing less than about 4 weight percent of compounds having a carbonyl group.

13. The bio-oil composition, of claim 1 wherein said bio-oil composition is derived from the thermochemical conversion of said cellulosic biomass in the presence of a catalyst.

14. The bio-oil composition of claim 13 wherein said bio-oil composition is derived from said cellulosic biomass without an oxygen-removing hydrotreatment step.

15. The bio-oil composition of claim 14 wherein said cellulosic biomass is a lignocellulosic biomass.

16. The bio-oil composition of claim 1 wherein said bio-oil composition is derived from said cellulosic biomass without an oxygen-removing hydrotreatment step.

17. The bio-oil composition of claim 1 wherein said cellulosic biomass is a lignocellulosic biomass.

18. The bio-oil composition of claim 1 having a stability parameter of less than 30 cp/h.

19. The bio-oil composition of claim 1 having a stability parameter no greater than 15 cp/h.

20. The bio-oil composition of claim 1 having a stability parameter less than 1 cp/h.

21. A thermally stable bio-oil composition derived from a cellulosic biomass, wherein said bio-oil composition:

(a) has an oxygen content of from 7 to 15 weight percent,

(b) has a water content from 1 to 4 weight percent,

(c) has a carboxylic acid content of less about 2000 ppm,

(d) contains less than about 4 weight percent of compounds having a carbonyl group,

(e) has a Conradson Carbon number of less than 22 weight percent, and

(f) has a total acid number of less than about 20 mgKOH/g.

22. The bio-oil composition of claim 21 wherein said bio-oil composition is derived from the thermochemical conversion of said cellulosic biomass in the presence of a catalyst.

23. The bio-oil composition of claim 22 wherein said bio-oil composition is derived from said cellulosic biomass without an oxygen-removing hydrotreatment step.

24. The bio-oil composition of claim 23 wherein said cellulosic biomass is a lignocellulosic biomass.

25. The bio-oil composition of claim 24 having a stability parameter of less than 30 cp/h.

26. The bio-oil composition of claim 25 wherein the stability parameter is no greater than 15 cp/h.

27. The bio-oil composition of claim 26 wherein the stability parameter is less than 1 cp/h.

28. A bio-oil composition derived from a cellulosic biomass wherein said bio-oil composition is produced by a process comprising:

(a) converting at least a portion of said cellulosic biomass material in an oxygen-poor environment in the presence of a catalyst material at a temperature in the range of from about 200° C. to about 1000° C. to produce a reaction product stream containing said bio-oil composition; and

(b) separating said bio-oil composition from said reaction product stream such that said bio-oil composition (i) has an oxygen content no greater than about 30 weight percent, (ii) has a water content of less than about 6 weight percent, (iii) has a Conradson Carbon number of less than about 25 weight percent, and (iv) has a total acid number no greater than about 30 mgKOH/g, and wherein characteristics (i)-(iv) are achieved without an oxygen-removing hydrotreatment step.

29. The bio-oil composition of claim 28 wherein said cellulosic biomass is a lignocellulosic biomass.

30. The bio-oil composition of claim 28 wherein the conversion of step (a) occurs in less than 10 seconds.

31. The bio-oil composition of claim 28 wherein said oxygen content of said bio-oil composition is from 5 weight percent to 30 weight percent.

32. The bio-oil composition of claim 31 wherein said oxygen content of said bio-oil composition is from 6 weight percent to 20 weight percent.

33. The bio-oil composition of claim 32 wherein said oxygen content of said bio-oil composition is from 7 weight percent to 15 weight percent.

34. The bio-oil composition of claim 28 wherein said Conradson Carbon number is less than 22 weight percent.

35. The bio-oil composition of claim 28 having a total acid number of less than 20 mgKOH/g.

36. The bio-oil composition of claim 28 wherein said water content of said bio-oil composition is from 1 to 5 weight percent.

37. The bio-oil composition of claim 36 wherein said water content of said bio-oil composition is from 1 to 4 weight percent.

38. The bio-oil composition of claim 28 having the further characteristic of being substantially free of carboxylic acids.

39. The bio-oil composition of claim 38 wherein said carboxylic acid content is below about 2000 ppm.

40. The bio-oil composition of claim 28 containing less than about 6 weight percent of compounds having a carbonyl group.

41. The bio-oil composition of claim 40 containing less than about 4 weight percent of compounds having a carbonyl group.

42. The bio-oil composition of claim 28 having a stability parameter of less than 30 cp/h.

43. The bio-oil composition of claim 42 wherein the stability parameter is no greater than 15 cp/h.

44. The bio-oil composition of claim 43 wherein, the stability parameter is less than 1 cp/h.

45. A bio-oil composition derived from a lignocellulosic biomass wherein said bio-oil composition is produced by a process comprising:

(a) converting in less than 10 seconds at least a portion of said lignocellulosic biomass material in an oxygen-poor environment in the presence of a catalyst material at a temperature in the range of from about 200° C. to about 1000° C. to produce a reaction product stream containing said bio-oil composition; and

(b) separating said bio-oil composition from said reaction product stream such that said bio-oil composition (i) has an oxygen content from 7 to 15 weight percent, (ii) has a water content of from 1 to 4 weight percent, (iii) has a carboxylic acid content of less than about 2000 ppm, (iv) contains less than about 4 weight percent of compounds having a carbonyl group, (v) has a Conradson Carbon number of less than 22 weight percent, and (vi) has a total acid number of less than about 20 mgKOH/g, (vii) has a stability parameter of less than 1 cp/h and wherein characteristics (i)-(vii) are achieved without an oxygen-removing hydrotreatment step.

46. A thermally stable bio-oil composition derived from a cellulosic biomass, wherein said bio-oil composition has a stability parameter of less than 30 cp/hr.

47. The bio-oil composition of claim 46 wherein said stability parameter is no greater than 20 cp/hr.

48. The bio-oil composition of claim 46 wherein said stability parameter is no greater than 15 cp/hr.

49. The bio-oil composition of claim 46 wherein, said stability parameter is no greater than 10 cp/hr.

50. The bio-oil composition of claim 49 , wherein said bio-oil composition:

(a) has an oxygen content no greater than about 30 weight percent,

(b) has a water content of less than about 6 weight percent,

(c) has a Conradson Carbon number of less than about 25 weight percent, and

(d) has a total acid number no greater than about 30 mgKOH/g.

51. The bio-oil composition of claim 49 , wherein said bio-oil composition:

(a) has an oxygen content of from 7 to 15 weight percent,

(b) has a water content from 1 to 4 weight percent,

(c) has a carboxylic acid content of less about 2000 ppm,

(d) contains less than about 4 weight percent of compounds having a carbonyl group,

(e) has a Conradson Carbon number of less than 22 weight percent, and

(f) has a total acid number of less than about 20 mgKOH/g.

52. The bio-oil composition of claim 46 wherein the stability parameter is less than 1 cp/h.

53. The bio-oil composition of claim 52 , wherein said bio-oil composition:

(a) has an oxygen content of from 7 to 15 weight percent,

(b) has a water content from 1 to 4 weight percent,

(c) has a carboxylic acid content of less about 2000 ppm,

(d) contains less than about 4 weight percent of compounds having a carbonyl group,

(e) has a Conradson Carbon number of less than 22 weight percent, and

(f) has a total acid number of less than about 20 mgKOH/g.

Assignments (7)
CHANGE OF NAME Recorded Aug 18, 2020
From: INAERIS TECHNOLOGIES, LLC
To: MARD, INC.
Reel/Frame 054213/0032 →
CHANGE OF NAME Recorded Apr 7, 2016
From: KIOR, LLC
To: INAERIS TECHNOLOGIES, LLC
Reel/Frame 038380/0344 →
NUNC PRO TUNC ASSIGNMENT Recorded Sep 29, 2015
From: KIOR, INC.
To: KIOR, LLC
Reel/Frame 036717/0262 →
SECURITY INTEREST Recorded Jul 22, 2014
From: KIOR, INC.
To: KFT TRUST, VINOD KHOSLA, TRUSTEE, AS FIRST LIEN AGENT
Reel/Frame 033390/0423 →
SECURITY INTEREST Recorded Feb 1, 2012
From: KIOR, INC.
To: 1538731 ALBERTA LTD., AS AGENT
Reel/Frame 027689/0151 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2011
From: TONG, XIAOWEI
To: KIOR INC.
Reel/Frame 025837/0917 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2011
From: RAMIREZ CORREDORES, MARIA MAGDALENA; SANCHEZ, VICENTE
To: KIOR INC.
Reel/Frame 025795/0826 →