IP Library Granted Patent US 8,803,537
Granted Patent B2
US 8,803,537 · App. 13/030,658 · Granted Aug 12, 2014

Solar module test control

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Quick Facts
Patent No.
US 8,803,537
App. No.
13/030,658
Granted
Aug 12, 2014
Kind
B2
Abstract

A method for conditioning a photovoltaic module for testing includes setting an effective irradiance of a continuous light source at a target plane, configuring a test photovoltaic module to operate at a substantially maximum power point configuration, positioning the test photovoltaic module adjacent to the target plane, and configuring the test photovoltaic module for testing by removing the light source, cooling the test module to a testing temperature, and reversing the substantially maximum power point configuration.

Claims (33)

1. A method comprising:

conditioning a photovoltaic module for testing by the acts of:

setting an effective irradiance of a continuous light source at a target plane;

configuring a photovoltaic module to operate at a substantially maximum power point configuration;

positioning the photovoltaic module at a known location relative to the target plane such that the target plane of the continuous light source intersects with at least a portion of a surface of the photovoltaic module;

heating the photovoltaic module; and

configuring the photovoltaic module for testing by removing the light source, cooling the photovoltaic module to a testing temperature, and reversing the substantially maximum power point configuration.

2. The method of claim 1 , wherein the step of setting an effective irradiance comprises using a reference device to set an effective irradiance at the target plane.

3. The method of claim 2 , further comprising determining a spectral mismatch error between the photovoltaic module and the reference device and calculating a mismatch correction factor using the determined spectral mismatch error, wherein the mismatch correction factor is used to correct the effective irradiance specific to the photovoltaic module.

4. The method of claim 1 , wherein the step of configuring the photovoltaic module to operate at a substantially maximum power point configuration comprises installing a resistor in the photovoltaic module.

5. The method of claim 1 , wherein the step of configuring the photovoltaic module to operate at a substantially maximum power point configuration comprises connecting the photovoltaic module to a maximum power point tracking system.

6. The method of claim 1 , wherein the effective irradiance is greater than about 700 W/m.sup.2.

7. The method of claim 1 , wherein the effective irradiance is less than about 1300 W/m.sup.2.

8. The method of claim 1 , wherein the step of heating the photovoltaic module comprises heating the photovoltaic module to a temperature in the range of about 50 degrees C. to about 100 degrees C.

9. The method of claim 1 , wherein the step of heating the photovoltaic module comprises heating the photovoltaic module to a temperature above about 75 degrees C.

10. The method of claim 1 , wherein the step of heating the photovoltaic module comprises heating the photovoltaic module over a period of greater than about 10 minutes.

11. The method of claim 1 , wherein the step of heating the photovoltaic module comprises heating the photovoltaic module over a period of less than about 1 hour.

12. The method of claim 1 , further comprising holding the photovoltaic module at a substantially constant temperature for less than about 24 hours, after heating the photovoltaic module.

13. The method of claim 12 , wherein the step of holding the photovoltaic module at a substantially constant temperature for less than about 15 minutes comprises holding the photovoltaic module at about 85 degrees C. for about 10 minutes.

14. The method of claim 1 , wherein the continuous light source comprises sunlight or an artificial light source.

15. The method of claim 1 , wherein the cooling comprises convective cooling or directing a flow of air at the photovoltaic module.

16. The method of claim 1 , further comprising the step of holding the photovoltaic module substantially at the testing temperature for less than about 5 hours before testing an I(V) characteristics of the photovoltaic module.

17. A system comprising:

a system for conditioning a photovoltaic module for testing comprising:

a continuous light source for irradiating a target plane intersecting at least a portion of a surface of a photovoltaic module, wherein the continuous light source is positioned proximate to the photovoltaic module;

a maximum power point module operable to permit the photovoltaic module to operate substantially near maximum power point; and

a measuring system comprising:

a thermal sensor for monitoring a temperature of the photovoltaic module, wherein the thermal sensor is positioned in thermal contact with the photovoltaic module; and

a memory component in connection with the thermal sensor via a data interface,

wherein the continuous light source removes the continuous light source from radiating the photovoltaic module and the maximum power point module removes operation of the photovoltaic module at substantially near maximum power point prior to a testing of the photovoltaic module.

18. The system of claim 17 , wherein the continuous light source comprises an artificial light source or sunlight.

19. The system of claim 17 , wherein the maximum power point module comprises a resistor.

20. The system of claim 19 , wherein the maximum power point module comprises a maximum power point tracking system.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0261 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT APPLICATION 13/895113 ERRONEOUSLY ASSIGNED BY FIRST SOLAR, INC. TO JPMORGAN CHASE BANK, N.A. ON JULY 19, 2013 PREVIOUSLY RECORDED ON REEL 030832 FRAME 0088. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT PATENT APPLICATION TO BE ASSIGNED IS 13/633664. Recorded Sep 19, 2014
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 033779/0081 →
SECURITY AGREEMENT Recorded Jul 19, 2013
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 030832/0088 →