Stator for an energy converting apparatus and energy converting apparatus using the same
View Patent ↗It is described a stator for an energy converting apparatus, the stator comprising the stator including a support structure having an annular shape around an axial direction; a first protrusion coupled to the support structure and extending radially from the support structure; a second protrusion coupled to the support structure and extending radially from the support structure, the second protrusion being spaced apart from the first protrusion in a circumferential direction; and a first wire arranged between the first protrusion and the second protrusion in a plurality of first radial layers located at different radial positions and configured such that a circumferential extent of a cross-sectional area of the first wire increases radially outwards. Further is described an energy converting apparatus including the stator, and a wind turbine including the energy converging apparatus.
1. A method for manufacturing a stator for an energy converting apparatus, the method comprising:
forming an support structure having an annular shape around an axial direction;
forming a first protrusion coupled to the support structure and extending radially;
forming, spaced apart from the first protrusion in a circumferential direction, a second protrusion coupled to the support structure and extending radially;
forming a first coil from a plurality of first radial layers of a first wire;
imposing the first formed coil on the first protrusion,
wherein the forming and the arranging the plurality of first layers of the first wire is performed such that a circumferential extent of a cross-sectional area of the first wire increases radially from a value at a radially innermost layer of the first radial layers to a value at a radially outermost layer of the first radial layers
the forming of the first radial layers comprises:
bending the first wire around an auxiliary structure a plurality of times such that the radially innermost layer is formed, and
bending the first wire around the auxiliary structure at a different radial position a plurality of times such that a radial layer of the first radial layer is formed after a previously from layer until the radial outermost layer is formed.
2. The method according to claim 1 , further comprising:
forming second coil from a plurality of second radial layers of a second wire; and
imposing the second coil on the second protrusion such that a section of the first wire at a radially outer first radial layer is adjacent to a section of the second wire at a radially outermost second radial layer.
3. The method according to claim 1 , wherein the forming the first and/or second coils comprises shaping a cross-sectional area of the first wire and/or the second wire such that a dimension of the cross-sectional area in a predetermined cross-sectional direction varies along the longitudinal extent of the respective wire by more than 10%.