IP Library Patent Application 13036138
Patent Application
App. No. 13/036,138

FIREPLACE INSERT

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Quick Facts
Patent No.
US None
App. No.
13/036,138
Abstract

A fireplace insert comprising: a gas burner, a fuel/air control valve coupled to the gas burner, a blower coupled to the gas burner, and a controller coupled to the fuel/air control valve and the blower; wherein the controller controls at least one operational parameter of the fuel/air control valve and the blower to produce a flame pattern generated by the gas burner. A method of manufacturing is also provided.

Claims (52)

1 . A fireplace insert, comprising:

a gas burner;

a fuel/air control valve coupled to said gas burner;

a blower coupled to said gas burner; and

a controller coupled to said fuel/air control valve and said blower wherein said controller controls at least one operational parameter of said fuel/air control valve and said blower to produce a flame pattern generated by said gas burner.

2 . The fireplace insert as recited in claim 1 wherein said gas burner has a geometric cross section.

3 . The fireplace insert as recited in claim 2 wherein said gas burner is configured to provide a flame pattern that has a similar flame cross section to said geometric cross section.

4 . The fireplace insert as recited in claim 1 wherein said at least one operational parameter of said fuel/air control valve and said blower is selected from the group consisting of:

a fuel velocity;

an air velocity;

a fuel/air ratio; and

an equivalence ratio.

5 . The fireplace insert as recited in claim 4 wherein said equivalence ratio is defined as (F/A) actual divided by (F/A) stoichiometric .

6 . The fireplace insert as recited in claim 1 wherein said fuel/air control valve is coupled to multiple burners.

7 . The fireplace insert as recited in claim 1 wherein said gas burner is a first gas burner and said fireplace insert further comprising second and third gas burners coupled to said fuel/air controller.

8 . The fireplace insert as recited in claim 1 wherein said gas burner, said fuel/air control valve, said blower, and said controller are a first gas burner, a first fuel/air control valve, a first blower, and a first controller, respectively; and wherein said first fuel/air control valve, and said first blower are coupled to said first gas burner and said first controller is coupled to said first fuel/air control valve, and said fireplace insert further comprising:

a second gas burner;

a second fuel/air control valve coupled to said second gas burner;

a second blower coupled to said second gas burner; and

a second controller coupled to said second fuel/air control valve wherein said second controller controls at least one operation parameter of said second fuel/air control valve and said second blower to provide a second flame pattern generated by said second gas burner.

9 . The fireplace insert as recited in claim 8 wherein said at least one operational parameter of said second fuel/air control valve and said second blower is selected from the group consisting of:

a fuel velocity;

an air velocity;

a fuel/air ratio; and

an equivalence ratio.

10 . The fireplace insert as recited in claim 8 wherein said first and second control valves are coupled to multiple burners.

11 . A method of manufacturing a fireplace insert, comprising:

providing a gas burner;

coupling a fuel/air control valve to said gas burner;

coupling a blower to said gas burner; and

coupling a controller to said fuel/air control valve and said blower wherein said controller controls at least one operational parameter of said fuel/air control valve and said blower to produce a flame pattern generated by said gas burner.

12 . The method as recited in claim 11 wherein providing includes providing a gas burner having a geometric cross section.

13 . The method as recited in claim 12 wherein providing includes providing a gas burner that has a similar flame cross section to said geometric cross section.

14 . The method as recited in claim 11 wherein coupling a controller includes coupling a controller wherein said at least one operational parameter of said fuel/air control valve and said blower is selected from the group consisting of:

a fuel velocity;

an air velocity;

a fuel/air ratio; and

an equivalence ratio.

15 . The method as recited in claim 14 wherein said equivalence ratio is defined as (F/A) actual divided by (F/A) stoichiometric .

16 . The method as recited in claim 11 wherein coupling a fuel/air control valve includes coupling a fuel/air control valve wherein said fuel/air control valve is coupled to multiple burners.

17 . The method as recited in claim 11 wherein said gas burner is a first gas burner and said method further comprising coupling second and third gas burners to said fuel/air controller.

18 . The method as recited in claim 11 wherein said gas burner, said fuel/air control valve, said blower, and said controller are a first gas burner, a first fuel/air control valve, a first blower, and a first controller, respectively; and said method further comprising:

providing a second gas burner;

coupling a second fuel/air control valve to said second gas burner;

coupling a second blower to said second gas burner; and

coupling a second controller to said second fuel/air control valve wherein said second controller controls at least one operation parameter of said second fuel/air control valve and said second blower to provide a second flame pattern generated by said second gas burner.

19 . The method as recited in claim 18 wherein said at least one operational parameter of said second fuel/air control valve and said second blower is selected from the group consisting of:

a fuel velocity;

an air velocity;

a fuel/air ratio; and

an equivalence ratio.

20 . The method as recited in claim 18 further comprising coupling said first and second control valves to multiple burners.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Jul 24, 2019
From: ACF FINCO I LP
To: HP OPERATIONS, LLC; INNOVATIVE HEARTH PRODUCTS LLC
Reel/Frame 049849/0122 →
SECURITY INTEREST Recorded Aug 18, 2015
From: INNOVATIVE HEARTH PRODUCTS LLC; IHP OPERATIONS, LLC
To: ACF FINCO I LP
Reel/Frame 036347/0188 →
RELEASE OF SECURITY INTEREST Recorded Jul 23, 2015
From: PNC BANK, NATIONAL ASSOCIATION
To: INNOVATIVE HEARTH PRODUCTS LLC
Reel/Frame 036166/0523 →
SECURITY AGREEMENT Recorded Nov 15, 2012
From: LENNOX HEARTH PRODUCTS LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 029308/0798 →
MERGER Recorded Mar 7, 2012
From: LENNOX HEARTH PRODUCTS INC.
To: LENNOX HEARTH PRODUCTS LLC
Reel/Frame 027818/0669 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2011
From: NOMAN, SHIBLEE
To: LENNOX HEARTH PRODUCTS LLC
Reel/Frame 025870/0349 →