Batch cooker
Batch cookers, as well as methods for cooking using the batch cookers, are provided. A batch cooker comprises a cooking trough configured to hold a volume of heated cooking oil. An oil recirculation system delivers heated cooking oil from an external heat source (e.g., a heat exchanger) to the cooking trough through a series of valves and inlets. After use in cooking, used cooking oil is drained from the cooking trough and filtered (e.g., using a drum filter) before being recirculated into the heat source for reuse in subsequent cooking cycles. One application for the batch cooker of the present disclosure is to cook kettle-style potato chips. Accordingly, the batch cooker is configured to facilitate the multiple cooking temperatures required to produce kettle chips.
1. A batch cooker, comprising:
a cooking trough divided into a plurality of temperature zones that is configured to hold a volume of heated cooking oil; and
an oil recirculation system in fluid communication with the cooking trough divided into the plurality of temperature zones, comprising:
a heat exchanger configured to heat cooking oil flowing through the heat exchanger, an oil inlet circuit intermediate, and in fluid communication with, the heat exchanger and the cooking trough divided into the plurality of temperature zones,
one or more inlet valves intermediate, and in fluid communication with, the oil inlet circuit and the cooking trough divided into the plurality of temperature zones, wherein each temperature zone comprises an inlet valve in fluid communication with one or more oil inlet openings configured to control an amount of oil passing from the circuit to the cooking trough, and a temperature sensor configured to measure a temperature of a portion of the volume of cooking oil adjacent to the one or more inlet openings,
one or more oil outlets configured to remove oil from the cooking trough,
an oil outlet circuit in oil flow communication with said oil outlets,
an oil filter intermediate, and in fluid communication with, the oil outlet circuit and the heat exchanger,
a bypass valve in fluid communication with the oil inlet circuit, said bypass valve being configured to control an amount of oil passing from the oil inlet circuit, through a bypass conduit, and to the oil outlet circuit without passing through the cooking trough, and
an oil pump configured to pump oil through the oil recirculation system.
2. The batch cooker of claim 1 , wherein the one or more oil inlet openings are further configured to deliver heated oil to the cooking trough.
3. The batch cooker of claim 2 , wherein the oil inlet openings are oil inlet nozzles.
4. The batch cooker of claim 3 , wherein the oil inlet nozzles are positioned to direct a flow of inlet oil in a selected direction.
5. The batch cooker of claim 1 , wherein the oil outlets are disposed in oil flow communication with an oil outlet valve, said outlet valve configured to control an amount of oil leaving the cooker through the oil outlet.
6. The batch cooker of claim 1 , further comprising a hood configured to close over and form a vapor-tight seal with the cooking trough.
7. The batch cooker of claim 6 , wherein the hood is retractable relative to the cooking trough.
8. The batch cooker of claim 1 , further comprising temperature sensors configured to measure a temperature of the volume of cooking oil in the cooking trough.
9. The batch cooker of claim 1 , further comprising a control unit configured to automatically adjust an oil temperature of cooking oil in the cooking trough, said control unit configured to:
receive temperature input from one or more temperature sensors;
control a temperature to which the heat exchanger heats the cooking oil;
control an amount of cooking oil passing through the one or more inlet valves; and
control an amount of cooking oil passing through the bypass valve.
10. The batch cooker of claim 9 , wherein the control unit is further configured to control an amount of cooking oil passing through the outlet.
11. The batch cooker of claim 9 wherein the control unit is a digital electronic control unit controlled by a computer.
12. The batch cooker of claim 11 wherein the control unit is integrated with the batch cooker.
13. The batch cooker of claim 12 wherein the control unit is further configured to receive a desired temperature or temperature profile over a period of time, and wherein control of the temperature to which the heat exchanger heats the cooking oil is accordingly based on the desired temperature or temperature profile over the period of time.