Mitigating diborane release from borohydride-based hydrogen storage materials

1. A method for storing and releasing hydrogen from a mass of particles of a mixed transition metal and alkali metal borohydride compound, where hydrogen is to be released from the mass of boron-containing particles upon a demand for hydrogen in a hydrogen-using application, the mixed transition metal-alkali metal borohydride compound tending to release diborane as it releases hydrogen; the method comprising:

mixing particles of a metal hydride with the mass of mixed transition metal-alkali metal borohydride compound particles to form a mass of mixed hydrogen storage particles;

storing the mass of mixed hydrogen storage particles at a temperature and in a chemical environment to minimize release of hydrogen until there is a demand for the hydrogen in the mixed hydrogen storage particles; and, upon such demand

heating the mass of mixed hydrogen storage particles to a temperature above the storage temperature to release hydrogen for delivery to the hydrogen-using application while hydrogen is demanded; the composition and amount of the metal hydride mixed into the mass of hydrogen storage particles serving to react with boron from the mixed transition metal-alkali metal borohydride compound particles to form a solid metal boride and to suppress release of diborane as hydrogen is released from the heated mixed hydrogen storage particles.

2. A method as recited in claim 1 in which the mixed transition metal-alkali metal borohydride compound particles comprise a transition metal selected from the group consisting of chromium, cobalt, copper, iron, manganese, molybdenum, nickel, niobium, scandium, titanium, vanadium, yttrium, zinc, and zirconium.

3. A method as recited in claim 1 in which the mixed transition metal-alkali metal borohydride compound particles comprise an alkali metal selected from the group consisting of lithium, sodium, and potassium.

4. A method as recited in claim 1 in which the metal hydride comprises magnesium hydride.

5. A method as recited in claim 1 in which the mass of hydrogen storage particles is stored under hydrogen gas pressure, and upon a demand for hydrogen, the mass of hydrogen storage particles is heated to a hydrogen pressure as hydrogen is produced by the heated hydrogen storage mass and delivered to the hydrogen-using application.

6. A method for storing and releasing hydrogen from a mass of particles of a zinc-containing and sodium-containing borohydride compound, where hydrogen is to be released from the mass of boron-containing particles upon a demand for hydrogen in a hydrogen-using application; the method comprising:

mixing particles of a metal hydride with the mass of metal borohydride compound particles to form a mass of mixed hydrogen storage particles;

storing the mass of mixed hydrogen storage particles at a temperature and in a chemical environment to minimize release of hydrogen until there is a demand for the hydrogen in the particles; and, upon such demand

heating the mass of particles to a temperature above the storage temperature to release hydrogen for delivery to the hydrogen-using application while hydrogen is demanded; the amount of the metal hydride mixed into the hydrogen storage particles serving to react with boron from the borohydride compound particles to form a solid metal boride and to suppress release of diborane as hydrogen is released from the heated metal borohydride compound particles.

7. A method as recited in claim 6 in which the mixing of particles of a metal hydride with the metal borohydride compound particles is accomplished by ball milling to form a mixture of particles comprising a borohydride compound and a metal hydride, the ball milling apparatus being cooled to minimize release of hydrogen during the ball milling.

8. A method as recited in claim 6 in which the mass of hydrogen storage particles is stored under hydrogen gas pressure, and upon a demand for hydrogen, the mass of hydrogen storage particles is heated to a temperature to maintain a hydrogen pressure as hydrogen is produced by the heated hydrogen storage mass and delivered to the hydrogen-using application.

9. A method as recited in claim 6 in which the metal hydride comprises magnesium hydride.

10. A method for storing and releasing hydrogen from a mass of particles of a zinc-containing and sodium-containing borohydride compound, where hydrogen is to be released from the mass of boron-containing particles upon a demand for hydrogen in a hydrogen-using application, the zinc-containing and sodium-containing borohydride compound tending to release diborane as it releases hydrogen; the method comprising:

mixing particles of magnesium hydride with the mass of the borohydride compound particles to form a mass of mixed hydrogen storage particles;

storing the mass of mixed hydrogen storage particles at a temperature and in a chemical environment to minimize release of hydrogen until there is a demand for the hydrogen in the particles; and, upon such demand

heating the mass of particles to a temperature above the storage temperature to release hydrogen for delivery to the hydrogen-using application while hydrogen is demanded; the composition and amount of the metal hydride mixed into the mass of hydrogen storage particles serving to react with boron from the borohydride particles to form a solid metal boride and to suppress release of diborane as hydrogen is released from the heated metal borohydride compound particles.

11. A method as recited in claim 10 in which the mixing of particles of a metal hydride with the metal borohydride compound particles is accomplished by ball milling of a mixture of ZnCl 2 , NaBH 4 and MgH 2 to form a mixture of particles comprising a sodium-containing and zinc-containing borohydride compound and magnesium hydride, the ball milling apparatus being cooled to minimize release of hydrogen during the ball milling.

12. A method as recited in claim 10 in which the mixing of particles of a metal hydride with the metal borohydride compound particles is accomplished by ball milling of a mixture comprising ZnCl 2 , NaBH 4 and MgH 2 to form a mixture of particles comprising a sodium-zinc borohydride compound and MgH 2 , the ball milling apparatus being cooled with liquid nitrogen to minimize release of hydrogen during the ball milling.

13. A method as recited in claim 10 in which the mass of hydrogen storage particles is stored under hydrogen gas pressure, and upon a demand for hydrogen, the mass of hydrogen storage particles is heated to a hydrogen pressure as hydrogen is produced by the heated hydrogen storage mass and delivered to the hydrogen-using application.