Defective Jet Detection Mechanism
A method is disclosed. The method includes analyzing an image of a flush line pattern applied to a print medium to extract print quality information for an ink jet print head.
1 . A printing system comprising:
one or more print engines each having a plurality of ink jet nozzles to print a flush line pattern on a medium;
a reader to capture an image of the flush line pattern; and
a controller to analyze the image of the flush line pattern to extract print quality information.
2 . The printing system of claim 1 wherein the flush line pattern comprises:
a first line formed by non black ink colors implemented at the print engines; and
a second line by black ink
3 . The printing system of claim 1 wherein the flush line pattern further comprises a tic mark separating the first line and the second line to define corresponding ink jet nozzle locations.
4 . The printing system of claim 3 wherein the controller analyzes the image of the flush line pattern by detecting a density and a color change at each component of the flush line pattern corresponding to a ink jet nozzle location.
5 . The printing system of claim 4 wherein the controller provides an indication of a defective jet condition at an ink jet nozzle location upon detecting a density or a color change at a component of the flush line pattern corresponding to the ink jet nozzle location.
6 . The printing system of claim 3 wherein the flush line pattern further comprises a control bar having two or more color components.
7 . The printing system of claim 6 wherein the controller analyzes the image of the control bar by measuring the color density information of each color component.
8 . The printing system of claim 6 wherein the flush line pattern further comprises a second tic mark separating the color bar and the second line.
9 . The printing system of claim 1 further comprising a post processing device to remove the flush line pattern.
10 . A method comprising:
printing a flush line pattern on a medium;
capturing an image of the flush line pattern; and
analyzing the image of the flush line pattern to extract print quality information.
11 . The method of claim 10 further comprising:
determining whether a defective jet condition has been detected; and
performing an action if a defective jet condition has been detected.
12 . The method of claim 11 wherein performing an action comprises at least one of recording an analysis performed, correcting an error responsible for the defective jet condition and halting a corresponding print job.
13 . The method of claim 10 wherein the flush line pattern comprises:
a first line formed by non black ink colors implemented at the print engines; and
a second line by black ink
14 . The method of claim 13 wherein analyzing the image of the flush line pattern comprises measuring color values of the first line and the second line in order to detect a density and a color change.
15 . The method of claim 13 wherein the flush line pattern further comprises a control bar having two or more color components.
16 . The method of claim 15 wherein analyzing the image of the flush line pattern comprises measuring the color density information of the two or more color components of the color bar.
17 . The method of claim 10 further comprising removing the flush line pattern from the medium.
18 . A method comprising analyzing an image of a flush line pattern applied to a print medium to extract print quality information for an ink jet print head.
19 . The method of claim 18 wherein analyzing the image of the flush line pattern comprises measuring color values of the flush line pattern in order to detect a density and a color change.
20 . The method of claim 19 wherein analyzing the image of the flush line pattern further comprises measuring color density information of the flush line pattern.
21 . The method of claim 20 wherein the measured color density information of the flush line pattern is used to manually or automatically adjust the print engine for constant color density output.