IP Library Granted Patent US 9,091,280
Granted Patent B2
US 9,091,280 · App. 13/044,695 · Granted Jul 28, 2015

Methods and systems for active sound attenuation in an air handling unit

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Quick Facts
Patent No.
US 9,091,280
App. No.
13/044,695
Granted
Jul 28, 2015
Kind
B2
Abstract

A system and method for controlling noise produced by an air handling system is provided. The system includes a source microphone to collect sound measurements from the air handling system and a processor to define a cancellation signal that at least partially cancels out the sound measurements. The system also includes a speaker to generate the cancellation signal. The sound measurements are at least partially canceled out within a region of cancellation. Accordingly, the system further includes a response microphone to collect response sound measurements at the region of cancellation. The processor tunes the cancellation signal based on the response sound measurements.

Claims (77)

1. A method for controlling noise produced by an air handling system, comprising:

collecting sound measurements from the air handling system, the sound measurements being defined by acoustic parameters,

determining values for the acoustic parameters based on the sound measurements collected;

calculating offset values for the acoustic parameters, the offset values defining a cancellation signal that at least partially cancels out the sound measurements;

generating the cancellation signal based on the offset values with an array of speakers positioned around a circumference of an inlet cone;

collecting response sound measurements at a region of cancellation; and

tuning the cancellation signal based on the response sound measurements.

2. The method of claim 1 , further comprising collecting sound measurements with a microphone positioned in a hub of a fan wheel.

3. The method of claim 1 , further comprising collecting sound measurements generated within a fan wheel.

4. The method of claim 1 , wherein the acoustic parameters include a frequency and amplitude of the sound measurements, and the calculating operation further comprises calculating an opposite phase and matching amplitude of the acoustic parameters.

5. The method of claim 1 , wherein generating a cancellation signal further comprises generating a cancellation signal in a direction opposite the sound measurements of the air handling system.

6. The method of claim 1 , wherein the cancellation signal destructively interferes with the sound measurements of the air handling system.

7. The method of claim 1 , wherein the noise of the air handling system includes a blade pass frequency of the air handling system.

8. The method of claim 1 , wherein collecting sound measurements further comprises filtering ambient noise from the sound measurements.

9. The method of claim 1 , wherein the generating the cancellation signal further comprises generating a cancellation signal from a plurality of speakers.

10. The method of claim 1 , wherein collecting sound measurements further comprises collecting sound measurements in an inlet cone of the air handling system.

11. A system for controlling noise produced by an air handling system, comprising:

a source microphone to collect sound measurements from the air handling system;

a module to define a cancellation signal that at least partially cancels out the sound measurements;

an array of speakers positioned around a circumference of an inlet cone of a fan unit to generate the cancellation signal;

wherein the sound measurements are at least partially canceled out within a region of cancellation, the system further comprising a response microphone to collect response sound measurements at the region of cancellation; and

wherein the module tunes the cancellation signal based on the response sound measurements.

12. The system of claim 11 , wherein the source microphone is positioned in a hub of a fan wheel.

13. The system of claim 11 , wherein the source microphone is supported on a boom that extends into a hub of a fan wheel.

14. The system of claim 11 further comprising a cover positioned over the source microphone to limit air flow to the source microphone.

15. The system of claim 14 , wherein sound waves pass through the cover.

16. The system of claim 11 , wherein the source microphone collects sound measurements from a fan wheel.

17. The system of claim 11 , wherein the speaker generates the cancellation signal in a direction opposite the sound measurements.

18. The system of claim 11 , wherein the response microphone includes a pair of microphones to filter ambient noise.

19. The system of claim 11 , wherein the source microphone is positioned within an inlet cone of the air handling system.

20. The system of claim 11 , wherein the speaker comprises an aerodynamic surface to reduce an effect of the speaker on the air handling system performance.

21. The system of claim 11 , further comprising a sound attenuating device to passively cancel the sound measurements.

22. A fan unit, comprising:

a source microphone to collect sound measurements from the fan unit;

a module to define a cancellation signal that at least partially cancels out the sound measurements;

an inlet cone and an array of speakers positioned around a circumference of the inlet cone to generate the cancellation signal;

wherein the sound measurements are at least partially canceled out within a region of cancellation, the fan unit further comprising a response microphone to collect response sound measurements at the region of cancellation; and

wherein the module tunes the cancellation signal based on the response sound measurements.

23. The fan unit of claim 22 , further comprising a fan wheel, the source microphone positioned in a hub of the fan wheel.

24. The fan unit of claim 22 , further comprising a fan wheel, the source microphone supported on a boom that extends into a hub of the fan wheel.

25. The fan unit of claim 22 , further comprising a cover positioned over the source microphone to limit air flow to the source microphone.

26. The fan unit of claim 25 , wherein sound waves pass through the cover.

27. The fan unit of claim 22 , further comprising a fan wheel, the source microphone collecting sound measurements from the fan wheel.

28. The fan unit of claim 22 , wherein the speaker generates the cancellation signal in a direction opposite the sound measurements.

29. The fan unit of claim 22 , wherein the response microphone includes a pair of microphones to filter ambient noise.

30. The fan unit of claim 22 , wherein the source microphone is positioned within an inlet cone of the fan unit.

31. The fan unit of claim 22 , wherein the speaker comprises an aerodynamic surface to reduce an effect of the speaker on the fan unit.

32. The fan unit of claim 22 , further comprising a sound attenuating device to passively cancel the sound measurements.

33. A method, comprising:

positioning a source microphone with respect to a fan unit, wherein the source microphone is configured to collect sound measurements from the fan unit;

positioning an array of speakers around a circumference of an inlet cone of the fan unit, wherein the speakers are configured to generate a cancellation signal;

operatively connecting the source microphone and the speakers to a module that is configured to define the cancellation signal that at least partially cancels out the sound measurements;

positioning a response microphone with respect to the fan unit, wherein the response microphone is configured to collect response sound measurements at a region of cancellation; and

tuning the cancellation signal based on the response sound measurements.

34. The method of claim 33 , wherein the positioning a source microphone operation comprises positioning the source microphone in a hub of a fan wheel of the fan unit.

35. The method of claim 33 , wherein the positioning a source microphone operation comprises supporting the source microphone on a boom that extends into a hub of a fan wheel of the fan unit.

36. The method of claim 33 , further comprising positioning a cover over the source microphone to limit air flow to the source microphone.

37. The method of claim 36 , wherein the positioning a cover operation comprises allowing sound waves to pass through the cover.

38. The method of claim 33 , wherein the positioning a source microphone, the positioning a speaker, and the operating connecting operations are repeated for an array of fan units.

39. The method of claim 33 , wherein the positioning a source microphone operation comprises positioning the source microphone within an inlet cone of the fan unit.

40. The method of claim 33 , further comprising positioning a sound attenuating device with respect to the fan unit, wherein the sound attenuating device is configured to passively cancel the sound measurements.

41. A system configured to be used in a fan array, the system comprising:

a source microphone configured to collect sound measurements from a fan unit of the fan array;

a module configured to define a cancellation signal that at least partially cancels out the sound measurements;

an inlet cone and an array of speakers positioned around a circumference of the inlet cone configured to generate the cancellation signal;

wherein the sound measurements are at least partially canceled out within a region of cancellation, the system further comprising a response microphone configured to collect response sound measurements at the region of cancellation; and

wherein the module is configured to tune the cancellation signal based on the response sound measurements.

42. The system of claim 41 , wherein the source microphone is configured to be positioned a hub of a fan wheel.

43. The system of claim 41 , wherein the source microphone is configured to be supported on a boom that extends into a hub of a fan wheel.

44. The system of claim 41 , further comprising a cover positioned over the source microphone to limit air flow to the source microphone.

45. The system of claim 44 , wherein the cover is configured to allow sound waves to pass therethrough.

46. The system of claim 41 , wherein the source microphone is configured to collect the sound measurements from a fan wheel.

47. The system of claim 41 , wherein the speaker is configured to generate the cancellation signal in a direction opposite the sound measurements.

48. The system of claim 41 , wherein the response microphone includes a pair of microphones configured to filter ambient noise.

49. The system of claim 41 , wherein the source microphone is configured to be positioned within an inlet cone of the fan unit.

50. The system of claim 41 , wherein the speaker comprises an aerodynamic surface configured to reduce an effect of the speaker on the fan unit.

51. The system of claim 41 , further comprising a sound attenuating device configured to passively cancel the sound measurements.

Assignments (11)
TERMINATION AND RELEASE OF INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jul 1, 2022
From: BANK OF AMERICA, N.A.
To: NORTEK, INC.; BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC (FKA CES GROUP, LLC AND SUCCESSOR BY MERGER TO HUNTAIR, INC.); CLPK, LLC; ERGOTRON, INC.
Reel/Frame 060560/0812 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 056650/0303 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 056647/0868 →
RELEASE OF SECURITY INTEREST Recorded Jun 17, 2021
From: BANK OF AMERICA, N.A.
To: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC LLC; NORTEK, INC.; NORTEK AIR SOLUTIONS CANADA, INC.; REZNOR LLC; VENMAR VENTILATION INC.
Reel/Frame 056613/0575 →
NOTICE OF RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jan 11, 2017
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: NORTEK, INC.; BARCOM ASIA HOLDINGS, LLC; BARCOM CHINA HOLDINGS, LLC; BNSS LP, INC.; BNSS GP, INC.; BROAN-NUTONE LLC; BROAN-NUTONE STORAGE SOLUTIONS LP; CES GROUP, LLC (SUCCESSOR BY MERGER TO HUNTAIR, INC.); CES INTERNATIONAL LTD.; CORE BRANDS, LLC; ERGOTRON, INC.; GEFEN, LLC; GTO ACCESS SYSTEMS, LLC (F/K/A GATES THAT OPEN, LLC); HUNTAIR MIDDLE EAST HOLDINGS, INC.; LINEAR LLC; MAGENTA RESEARCH LTD.; NORTEK INTERNATIONAL, INC.; NORDYNE INTERNATIONAL, INC.; NORDYNE LLC; OPERATOR SPECIALTY COMPANY, INC.; PACIFIC ZEPHYR RANGE HOOD, INC.; REZNOR LLC; TV ONE BROADCAST SALES CORPORATION; ZEPHYR VENTILATION, LLC
Reel/Frame 041346/0048 →
CHANGE OF NAME Recorded Mar 13, 2015
From: CES GROUP, LLC
To: NORTEK AIR SOLUTIONS, LLC
Reel/Frame 035201/0568 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY NAME FROM HUNLAIR, INC. TO HUNTAIR, INC. PREVIOUSLY RECORDED ON REEL 003321 FRAME 0629. ASSIGNOR(S) HEREBY CONFIRMS THE HUNLAIR, INC.. Recorded Jul 29, 2014
From: HUNTAIR, INC.
To: CES GROUP, LLC
Reel/Frame 033431/0960 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 13, 2014
From: LINEAR LLC; GTO ACCESS SYSTEMS, LLC (F/K/A GATES THAT OPEN, LLC); BROAN-NUTONE LLC; CORE BRANDS, LLC; ERGOTRON, INC.; CES GROUP, LLC (SUCCESSOR BY MERGER TO HUNTAIR, INC.); TV ONE BROADCAST SALES CORPORATION; NORDYNE LLC; CES GROUP, LLC; REZNOR LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 032891/0753 →
MERGER Recorded Feb 14, 2014
From: HUNLAIR INC.
To: CES GROUP, LLC
Reel/Frame 033211/0629 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Mar 28, 2013
From: NORTEK, INC.; BROAN-NUTONE LLC; CES GROUP, LLC; CLPK, LLC; ERGOTRON, INC.; HUNTAIR, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 030106/0804 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2011
From: HOPKINS, LAWRENCE G.
To: HUNTAIR, INC.
Reel/Frame 025932/0157 →