IP Library Granted Patent US 8,485,008
Granted Patent B2
US 8,485,008 · App. 13/046,305 · Granted Jul 16, 2013

Automotive key fob having an anti key rattle spring

Inventor: Scott A. Hall (Rochester Hills, MI)
Assignee: Continental Automotive Systems US, Inc.
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Quick Facts
Patent No.
US 8,485,008
App. No.
13/046,305
Granted
Jul 16, 2013
Kind
B2
Abstract

An automotive key fob includes a leaf-style spring positioned within the key fob so that, while a removable key is inserted into the key fob, the removable key engages, and at least partially collapses, the spring thereby reducing movement of the key within the key fob and thereby reducing noise associated with movement of the key within the key fob. The leaf-style spring may be positioned in a spring-surrounding pocket within an external housing of the key fob. The spring-surrounding pocket may be at least partially defined by a wall having a height that is less than a height of the leaf-style spring while the spring is installed within the key fob.

Claims (18)

1. Apparatus comprising:

a key fob;

a removable key having a key-shaft portion, the key-shaft portion having longitudinally arranged key teeth formed into a key-teeth surface of the key-shaft portion, and the key-shaft portion having at least one key groove formed into a key-groove surface of the key-shaft portion, the at least one key groove being aligned parallel to a longitudinal axis of the key-shaft portion, and the key-groove surface being different from, adjacent to, and perpendicular to the key-teeth surface; and

a leaf-style spring positioned within the key fob so that, while the key-shaft portion of the removable key is longitudinally inserted into the key fob, the key-teeth slide along a middle portion of the spring and at least partially collapse the spring, thereby reducing movement of the key-shaft portion of the removable key within the key fob and thereby reducing noise associated with movement of the key-shaft portion of the removable key within the key fob.

2. The apparatus of claim 1 , wherein the leaf-style spring is positioned in a spring-surrounding pocket within an external housing of the key fob.

3. The apparatus of claim 2 , wherein the spring-surrounding pocket is at least partially defined by a wall having a height that is less than a height of the leaf-style spring while the spring is installed within the key fob.

4. The apparatus of claim 2 , wherein an entire length of the leaf-style spring is positioned in the spring-surrounding pocket.

5. The apparatus of claim 2 , wherein the leaf-style spring is at least partially compressed within the spring-surrounding pocket, thereby creating a force that, without additional fasteners or adhesives, retains the leaf-style spring within the spring-surrounding pocket.

6. The apparatus of claim 3 , wherein the wall of the spring-surrounding pocket has a height that is less than a height of the leaf-style spring while the spring is installed within the key fob such that the wall of the spring-surrounding pocket at least partially defines an aperture through which the key-teeth surface of the removable key engages the leaf-style spring.

7. Apparatus comprising:

key fob means;

removable key means having a key-shaft portion, the key-shaft portion having longitudinally arranged key teeth formed into a key-teeth surface of the key-shaft portion, and the key-shaft portion having at least one key groove formed into a key-groove surface of the key-shaft portion, the at least one key groove being aligned parallel to a longitudinal axis of the key-shaft portion, and the key-groove surface being different from, adjacent to, and perpendicular to the key-teeth surface; and

leaf-style spring means positioned within the key fob means so that, while the key-shaft portion of the removable key means is longitudinally inserted into the key fob means, the key-teeth slide along a middle portion of the spring and at least partially collapse the spring means, thereby reducing movement of the key-shaft portion of the removable key means within the key fob means and thereby reducing noise associated with movement of the key-shaft portion of the removable key means within the key fob means.

8. The apparatus of claim 7 , wherein the leaf-style spring means is positioned in a spring-surrounding pocket within an external housing of the key fob means.

9. The apparatus of claim 8 , wherein the spring-surrounding pocket is at least partially defined by a wall having a height that is less than a height of the leaf-style spring means while the spring means is installed within the key fob means.

10. The apparatus of claim 8 , wherein an entire length of the leaf-style spring means is positioned in the spring-surrounding pocket.

11. The apparatus of claim 8 , wherein the leaf-style spring means is at least partially compressed within the spring-surrounding pocket, thereby creating a force that, without additional fasteners or adhesives, retains the leaf-style spring means within the spring-surrounding pocket.

12. The apparatus of claim 9 , wherein the wall of the spring-surrounding pocket has a height that is less than a height of the leaf-style spring means while the spring means is installed within the key fob means such that the wall of the spring-surrounding pocket at least partially defines an aperture through which the key-teeth surface of the removable key means engages the leaf-style spring means.

Assignments (2)
MERGER Recorded May 28, 2014
From: CONTINENTAL AUTOMOTIVE SYSTEMS US, INC.
To: CONTINENTAL AUTOMOTIVE SYSTEMS, INC.
Reel/Frame 033034/0225 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2011
From: HALL, SCOTT A.
To: CONTINENTAL AUTOMOTIVE SYSTEMS US, INC.
Reel/Frame 026252/0563 →
Continuity (2)
Provisional Application 61312917 · Mar 11, 2010
Related Publication 20110219831A1 · Sep 15, 2011