Wastewater treatment method and apparatus
View Patent ↗The present invention discloses a method and apparatus for separating particles and dissolved matter from a produced water fluid stream. Specifically, the present invention includes a first pressure source which transports untreated produced water or contaminated aqueous fluid into a separator annulus with a filter element disposed therein. The untreated fluid is placed under appropriate pressure sufficient to produce turbulent flow, increased particle kinetics and/or cavitation allowing the desired fluid to penetrate and pass into and through the, filter media. The treated fluid is then transported to a collection tank. The contaminant matter retained by the filter media may be removed by the nearly instantaneous reverse pressurization of the separator annulus by a second pressure source thereby removing the contaminant particles away from contact with the filter media, and which may then be transported to a waste collection tank or a separator for further treatment.
1. A separator apparatus for treating wastewater, comprising:
at least one separator with at least one annulus disposed therein;
a flux cartridge with a semi-permeable membrane seated inside said annulus, wherein a fluid ring exists between an interior surface of the annulus and an exterior surface of the flux cartridge;
a first pump in fluid communication with the separator capable of delivering an influent fluid containing at least one contaminant into the separator, wherein the rhythmic pressure delivered by the first pump causes turbulence-induced cavitation within the fluid ring of the separator which results in the retention of contaminant particles on the exterior surface of the flux cartridge and the collection of the filtered fluid within an interior chamber of the flux cartridge wherein the first pump pumps contaminated fluid influent into the separator through two alternating fluid paths, wherein the fluid influent is moved through the first path by the upward movement of a piston inside the first pump and is moved through the second fluid path by the downward movement of said piston;
a second pump in fluid communication with the separator capable of reversing the flow of fluid through the flux cartridge, wherein filtered fluid is pumped into the fluid ring from the interior chamber of the flux cartridge which provides for the removal of the contaminant particles retained by the flux cartridge and transports a substantial portion of the contaminant particles out of the separator;
a reject tank in fluid communication with the separator which receives a substantial portion of the contaminant particles from the separator; and
a product tank which receives a substantial portion of the filtered fluid from the separator.
2. The apparatus according to claim 1 , further comprising:
at least one concentrator in fluid communication with the separator, containing at least one concentrator annulus disposed therein; and,
a concentrator flux cartridge with a semi-permeable membrane seated inside the concentrator annulus, wherein a fluid ring exists between the interior surface of the annulus and the exterior surface of the flux cartridge, wherein a substantial portion of the contaminant waste and fluid flushed from the separator enters the interior chamber of the flux cartridge seated within the concentrator and wherein the contaminant of a desired dimension is retained on the interior surface of the concentrator flux cartridge and a substantial portion of the filtered fluid is collected in the fluid ring of the concentrator.
3. The apparatus according to claim 1 further comprising a plurality of separators which are operated in at least one of a series or parallel configuration.
4. The apparatus according to claim 1 , further comprising:
a reverse osmosis membrane in fluid communication with the separator.
5. The apparatus according to claim 1 wherein at least one flux cartridge is impregnated with a biocide.
6. The apparatus according to claim 1 wherein at least one flux cartridge comprises an electrochemical cell.
7. The apparatus according to claim 1 wherein at least one flux cartridge is subjected to a magnetic force upon entry into the fluid ring of the separator.
8. The apparatus according to claim 1 wherein at least one flux cartridge is coupled with an ultrasonic wave source.
9. The apparatus of claim 1 further comprising:
at least one transition plate in fluid communication with the separator for distributing the influent fluid stream into the separator.
10. The apparatus according to claim 1 , further comprising:
a slipstream fluid path in fluid communication with the separator which acts to enhance the turbulent flow of contaminated influent within the separator thereby improving the filtration efficiency of the separator.
11. The apparatus according to claim 1 further comprising a control panel which includes a plurality of control inputs for monitoring and operating the molecular separator apparatus by a user.
12. The apparatus according to claim 1 further comprising:
a hydrocarbon removal unit in fluid communication with the separator.
13. The apparatus according to claim 1 further comprising:
a heat source in fluid communication with the separator.
14. The apparatus according to claim 1 further comprising:
an ultraviolet disinfection source in fluid communication with the separator.
15. The apparatus according to claim 1 wherein at least one poppet valve controls the flow of fluid into the separator.
16. The apparatus according to claim 1 wherein a plurality of poppet valves are cycled incrementally to control the flow of fluid through the separator.
17. The apparatus of claim 1 wherein the molecular separator is detachably secured to a wheeled transport.
18. The apparatus of claim 1 wherein said flux cartridge comprises a reusable filter.
19. A separator apparatus for treating wastewater, comprising:
at least one separator with at least one annulus disposed therein;
a flux cartridge with a semi-permeable membrane seated inside said annulus, wherein a fluid ring exists between an interior surface of the annulus and an exterior surface of the flux cartridge;
a first pump in fluid communication with the separator capable of delivering an influent fluid containing at least one contaminant into the separator, wherein the rhythmic pressure delivered by the first pump causes turbulence-induced cavitation within the fluid ring of the separator which results in the retention of contaminant particles on the exterior surface of the flux cartridge and the collection of the filtered fluid within an interior chamber of the flux cartridge;
a second pump in fluid communication with the separator capable of reversing the flow of fluid through the flux cartridge, wherein filtered fluid is pumped into the fluid ring from the interior chamber of the flux cartridge which provides for the removal of the contaminant particles retained by the flux cartridge and transports a substantial portion of the contaminant particles out of the separator wherein only one separator is in fluid communication with the second pump and wherein the flow of fluid received from the second pump is alternated between a plurality of separators at regular intervals and the treated fluid from the plurality of separators that are not in fluid communication with the second pump bypass the second pump and flow directly into a collection reservoir;
a reject tank in fluid communication with the separator which receives a substantial portion of the contaminant particles from the separator; and
a product tank which receives a substantial portion of the filtered fluid from the separator.