Method and machine for producing reclosable packages

1. A method of producing reclosable packages, the method comprising:

forming package trays in a bottom foil for accommodating products therein, wherein the package trays are formed with locking elements on sides of the package trays;

inserting products into the formed package trays;

forming lids in a top foil in such a way that flat surfaces are formed on sides of the lids, the flat surfaces of the lids covering the locking elements of the package trays when the package trays and the lids have been combined;

feeding the package trays, into which products have been inserted, and the lids to a sealing station;

closing the package trays with the top foil or lids in the sealing station; and

embossing into the top foil recesses, which match with the locking elements at least in certain areas thereof, in an embossing unit located down-stream of the sealing station.

2. A method according to claim 1 , wherein the locking elements of each package tray are formed on at least two opposed sides of the package tray.

3. A method according to claim 1 , wherein the locking elements of each package tray are formed such that the locking elements extend outwards.

4. A method according to claim 1 , wherein the embossing unit comprises a counter support positionable on an outer surface of each package tray.

5. A method according to claim 1 , wherein the embossing unit comprises at least one pivotable embossing tool.

6. A method according to claim 5 , wherein the embossing unit comprises at least one counter support that cooperates with the at least one embossing tool to form the recesses.

7. A deep-drawing packaging machine comprising:

a forming station for forming package trays in a bottom foil such that the package trays include locking elements, the locking elements being adapted to be used for reclosing packages that include the package trays;

a top foil forming station for forming lids in a top foil in such a way that flat surfaces are formed on sides of the lids, the flat surfaces covering the locking elements of the package trays when the package trays and the lids have been combined;

a product insertion region for inserting products into the package trays;

a sealing station for sealingly attaching the top foil to the package trays; and

an embossing unit located downstream of the sealing station and configured for embossing into the top foil recesses which match, at least in certain areas thereof, with the locking elements formed in the bottom foil.

8. A deep-drawing packaging machine according to claim 7 , wherein the embossing unit comprises at least one embossing tool for embossing the recesses into the top foil.

9. A deep-drawing packaging machine according to claim 8 , wherein the embossing unit comprises at least one counter support for the at least one embossing tool.

10. A deep-drawing packaging machine according to claim 7 , wherein the forming station is configured for forming the locking elements of the package trays such that the locking elements extend outwards.

11. A deep-drawing packaging machine according to claim 7 , wherein the at least one embossing tool is pivotably supported.

12. A method of producing reclosable packages, the method comprising:

forming package trays in a first foil such that each package tray includes a locking element;

inserting products into the formed package trays;

forming lids in a second foil such that each lid includes a flat surface on a side of the lid, the flat surface of each lid being configured to cover the locking element of a respective package tray when the package tray and the lid have been combined;

feeding the package trays, into which products have been inserted, and the lids to a sealing station;

sealing each lid with a respective package tray at the sealing station; and

embossing into each lid a recess at an embossing station located down-stream of the sealing station, such that each recess matches with at least a portion of the locking element of a respective package tray.

13. A method according to claim 12 , wherein forming package trays is performed such that each package tray includes a locking element formed on each of at least two opposed sides of the package tray, forming lids is performed such that each lid includes a flat surface on each of at least two opposed sides of the lid, and embossing is performed such that each lid includes a recess in each flat surface, wherein each recess matches with at least a portion of one of the locking elements of a respective package tray.

14. A method according to claim 12 , wherein the locking element of each package tray is formed such that the locking element extends outward.

15. A method according to claim 12 , wherein the embossing station comprises at least one counter support positionable on an outer surface of each package tray.

16. A method according to claim 15 , wherein the embossing unit further comprises at least one pivotable embossing tool that cooperates with the at least one counter support for forming the recesses.

17. A method according to claim 1 , wherein forming lids in a top foil includes forming lids having one or more flat sides wherein substantially the entire flat side is a flat surface and said one or more flat sides cover the locking elements of the package trays when the package trays and the lids have been combined.

18. A deep-drawing packaging machine according to claim 7 wherein said top foil forming station forms lids having one or more flat sides wherein substantially the entire side is a flat surface and said one or more flat sides cover the locking elements of the package trays when the package trays and the lids have been combined.

19. A method according to claim 12 wherein forming lids in a second foil includes forming lids having one or more flat sides, wherein substantially the entire flat side is a flat surface, wherein the flat surface of each lid is configured to cover a locking element of a respective package tray when the package tray and the lid have been combined.