IP Library Granted Patent US 9,327,799
Granted Patent B2
US 9,327,799 · App. 13/048,860 · Granted May 3, 2016

Apparatus, system, and method for cycle improvements

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Quick Facts
Patent No.
US 9,327,799
App. No.
13/048,860
Granted
May 3, 2016
Kind
B2
Abstract

A cycle with tapered drivetrain connections. The cycle includes a frame, a crank rotatably connected to the frame, and a driven wheel rotatably connected to the frame. The crank includes a crank arm and a crank spindle rotatably connected to the frame and non-rotatably connected to the crank arm. The crank spindle includes a crank mating surface to interface with the crank arm. The diameter of the crank spindle continuously decreases along at least a portion of the crank mating surface in a lateral direction. The crank arm includes a crank bore to interface with the crank mating surface. At least a portion of the crank bore has a diameter that continuously decreases in lateral direction. At least a portion of the crank bore taper has a taper rate and diameter equal to a taper rate and diameter of at least a portion of the crank spindle taper.

Claims (61)

1. A cycle comprising:

a frame;

a crank rotatably connected to the frame; and

a driven wheel rotatably connected to the frame and in operative communication with the rotatable crank;

wherein the crank comprises:

a crank arm;

a crank spindle rotatably connected to the frame and non-rotatably connected to the crank arm;

wherein the crank spindle comprises a crank mating surface to interface with the crank arm, and wherein the diameter of the crank spindle continuously decreases along at least a portion of the crank mating surface in a lateral direction to form a crank spindle taper;

wherein the crank spindle has a substantially round cross-sectional shape throughout the crank mating surface; and

wherein the crank arm comprises a crank bore to interface with the crank mating surface, and wherein at least a portion of the crank bore has a diameter that continuously decreases in lateral direction to form a crank bore taper, and wherein at least a portion of the crank bore taper has a taper rate and diameter corresponding to a taper rate and diameter of at least a portion of the crank spindle taper;

wherein the crank mating surface and the crank bore are in interference contact.

2. The cycle of claim 1 , wherein the crank spindle taper decreases at a constant rate between 0.0490 units of diameter per lateral unit and 0.0530 units of diameter per lateral unit.

3. The cycle of claim 1 , wherein the crank spindle taper decreases at a constant rate between 0.0410 units of diameter per lateral unit and 0.0435 units of diameter per lateral unit.

4. The cycle of claim 1 , wherein the crank spindle taper decreases at a constant rate between 0.0490 units of diameter per lateral unit and 0.0820 units of diameter per lateral unit.

5. The cycle of claim 1 , wherein the crank spindle taper decreases at a constant rate of approximately 0.05 units of diameter per lateral unit.

6. The cycle of claim 1 , wherein the diameter of the crank spindle continuously decreases along substantially the entire crank mating surface.

7. The cycle of claim 1 , further comprising a fastener to secure the crank arm to the crank spindle.

8. The cycle of claim 7 , wherein the fastener comprises a bolt attachable at a threaded bore disposed at a lateral end of the crank spindle.

9. The cycle of claim 1 , wherein the cycle is of a type selected from the group consisting of a road bicycle, a mountain bicycle, a hybrid bicycle, and a BMX bicycle.

10. The cycle of claim 1 , wherein the cycle is a stationary exercise cycle.

11. The cycle of claim 1 , wherein the crank comprises a first keyway in the crank spindle and a second keyway in the crank arm, the first keyway and the second keyway positioned to orient the crank arm in a particular orientation relative to the crank spindle.

12. The cycle of claim 1 , wherein the diameter of the crank spindle at a medial border of the crank mating surface is at least 22.0 mm.

13. The cycle of claim 1 , further comprising a pedal comprising:

a pedal body; and

a pedal spindle rotatably connected to the pedal body and non-rotatably connected to the crank arm;

wherein the pedal spindle comprises a pedal mating surface to interface with the crank arm, and wherein the diameter of the pedal spindle continuously decreases along at least a portion of the pedal mating surface in a medial direction to form a pedal spindle taper; and

wherein the crank arm comprises a pedal bore to interface with the pedal mating surface, and wherein at least a portion of the pedal bore has a diameter that continuously decreases in a medial direction to form a pedal bore taper, and wherein at least a portion of the pedal bore taper has a taper rate and diameter corresponding to a taper rate and diameter of at least a portion of the pedal spindle taper.

14. A cycle comprising:

a frame;

a crank rotatably connected to the frame;

a pedal rotatably connected to the crank; and

a driven wheel rotatably connected to the frame and in operative communication with the rotatable crank;

wherein the pedal comprises:

a pedal body; and

a pedal spindle rotatably connected to the pedal body and non-rotatably connected to a crank arm of the crank;

wherein the pedal spindle comprises a pedal mating surface to interface with the crank arm, and wherein the diameter of the pedal spindle continuously decreases along at least a portion of the pedal mating surface in a medial direction to form a pedal spindle taper;

wherein the crank arm comprises a pedal bore to interface with the pedal mating surface, and wherein at least a portion of the pedal bore has a diameter that continuously decreases in a medial direction to form a pedal bore taper, and wherein at least a portion of the pedal bore taper has a taper rate and diameter corresponding to a taper rate and diameter of at least a portion of the pedal spindle taper; and

wherein the diameter of the pedal spindle continuously decreases along substantially the entire pedal mating surface;

wherein the pedal mating surface and the pedal bore are in interference contact.

15. The cycle of claim 14 , wherein the pedal spindle taper decreases at a constant rate between 0.0490 units of diameter per medial unit and 0.0530 units of diameter per medial unit.

16. The cycle of claim 14 , wherein the pedal spindle taper decreases at a constant rate between 0.0410 units of diameter per medial unit and 0.0435 units of diameter per medial unit.

17. The cycle of claim 14 , wherein the pedal spindle taper decreases at a constant rate between 0.0490 units of diameter per medial unit and 0.0820 units of diameter per medial unit.

18. The cycle of claim 14 , wherein the pedal spindle taper decreases at a constant rate of approximately 0.05 units of diameter per medial unit.

19. The cycle of claim 14 , further comprising a fastener to secure the pedal to the crank arm.

20. The cycle of claim 19 , wherein the fastener comprises a bolt attachable at a threaded bore disposed at a medial end of the pedal spindle.

21. The cycle of claim 14 , wherein the pedal is attachable to a crank arm on either side of the bike.

22. The cycle of claim 14 , wherein the pedal mating surface is threadless.

23. The cycle of claim 14 , wherein the cycle is of a type selected from the group consisting of a road bicycle, a mountain bicycle, a hybrid bicycle, and a BMX bicycle.

24. The cycle of claim 14 , wherein the cycle is a stationary exercise cycle.

25. The cycle of claim 14 , wherein the diameter of the pedal spindle at a lateral border of the pedal spindle mating surface is at least 16.8 mm.

26. The cycle of claim 14 , wherein the crank further comprises a crank spindle rotatably connected to the frame and non-rotatably connected to the crank arm;

wherein the crank spindle comprises a crank mating surface to interface with the crank arm, and wherein the diameter of the crank spindle continuously decreases along at least a portion of the crank mating surface in a lateral direction to form a crank spindle taper; and

wherein the crank arm comprises a crank bore to interface with the crank mating surface, and wherein at least a portion of the crank bore has a diameter that continuously decreases in lateral direction to form a crank bore taper, and wherein at least a portion of the crank bore taper has a taper rate and diameter corresponding to a taper rate and diameter of at least a portion of the crank spindle taper.

27. A method of assembling a cycle comprising:

providing a frame, a crank, a driven wheel, and a pedal;

wherein the crank comprises a crank spindle with a taper and a crank arm with a tapered crank bore; and

wherein the pedal comprises a pedal spindle with a taper and the crank arm comprises a tapered pedal bore;

aligning the crank bore with the crank spindle;

pressing the crank arm on to the crank spindle such that the crank bore and the crank spindle are in interference contact;

aligning the pedal bore with the pedal spindle; and

pressing the pedal onto the crank arm such that the pedal bore and the pedal spindle are in interference contact.

Assignments (11)
RELEASE OF SECURITY INTEREST Recorded Aug 4, 2026
From: PNC BANK, NATIONAL ASSOCIATION
To: CORE HEALTH & FITNESS, LLC
Reel/Frame 075525/0313 →
RELEASE OF SECURITY INTEREST Recorded Aug 4, 2026
From: ACQUIOM AGENCY SERVICES LLC
To: CORE HEALTH & FITNESS, LLC
Reel/Frame 075526/0523 →
SECURITY INTEREST Recorded Jul 21, 2026
From: CORE HEALTH & FITNESS, LLC
To: TWIN BROOK CAPITAL PARTNERS, LLC
Reel/Frame 075340/0051 →
RELEASE OF SECURITY INTEREST Recorded Jun 17, 2024
From: CORTLAND CAPITAL MARKET SERVICES LLC
To: CORE HEALTH & FITNESS, LLC
Reel/Frame 067748/0529 →
SECURITY INTEREST Recorded Jun 17, 2024
From: CORE HEALTH & FITNESS, LLC
To: ACQUIOM AGENCY SERVICES LLC
Reel/Frame 067742/0802 →
SECURITY INTEREST Recorded Mar 5, 2020
From: CORE HEALTH & FITNESS, LLC
To: CORTLAND CAPITAL MARKET SERVICES LLC
Reel/Frame 052029/0112 →
SECURITY INTEREST Recorded Feb 3, 2020
From: CORE HEALTH & FITNESS, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 051700/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2020
From: CORE FITNESS LLC; CORE INDUSTRIES LLC; LAND AMERICA HEALTH & FITNESS CO. LTD
To: CORE HEALTH & FITNESS, LLC
Reel/Frame 051478/0336 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2015
From: LAND AMERICA HEALTH & FITNESS CO. LTD
To: CORE HEALTH AND FITNESS LLC
Reel/Frame 036615/0316 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2015
From: MAGAKAT, DEO; BEARD, DAVID; CORNEJO, VICTOR; CORBALIS, KEVIN; MORGAN, MICHAEL
To: LAND AMERICA HEALTH & FITNESS CO. LTD
Reel/Frame 036491/0865 →
SECURITY AGREEMENT Recorded Apr 15, 2013
From: CORE FITNESS, LLC; CORE HEALTH & FITNESS, LLC; CORE INDUSTRIES LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 030213/0390 →