IP Library Patent Application 13049190
Patent Application
App. No. 13/049,190

Method and Device Utilizing Strained AZO Layer and Interfacial Fermi Level Pinning in Bifacial Thin Film PV Cells

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
13/049,190
Abstract

A method for forming a bifacial thin film photovoltaic cell includes providing a glass substrate having a surface region covered by an intermediate layer and forming a thin film photovoltaic cell on the surface region. Additionally, the thin film photovoltaic cell includes an anode overlying the intermediate layer, an absorber over the anode, and a window layer and cathode over the absorber mediated by a buffer layer. The anode comprises an aluminum doped zinc oxide (AZO) layer forming a first interface with the intermediate layer and a second interface with the absorber. The AZO layer is configured to induce Fermi level pinning at the first interface and a strain field from the first interface to the second interface.

Claims (30)

1 . A method for forming a bifacial thin film photovoltaic cell, the method comprising:

providing a glass substrate having a surface region covered by an intermediate layer;

forming a thin film photovoltaic cell on the surface region, the thin film photovoltaic cell comprising an anode overlying the intermediate layer, an absorber over the anode, and a window layer and cathode over the absorber mediated by a buffer layer;

wherein the anode comprises an aluminum doped zinc oxide (AZO) layer forming a first interface with the intermediate layer and a second interface with the absorber, the AZO layer is configured to induce Fermi level pinning at the first interface and a strain field from the first interface to the second interface.

2 . The method of claim 1 wherein the intermediate layer comprises a film made by material selected from fluorine doped tin oxide (TFO), indium tin oxide (ITO), Si 3 N 4 , SiO 2 , molybdenum, and combinations thereof.

3 . The method of claim 1 wherein the absorber comprises a p-type semiconductor layer made by CdTe material or copper indium gallium diselenide CIGS material.

4 . The method of claim 1 wherein the AZO layer comprises a heavily doped Al species ranging from 5×10 19 cm −3 to 1×10 21 cm −3 .

5 . The method of claim 1 wherein both the Fermi level pinning at the first interface and the strain field from the first interface to the second interface cause a reduction in internal electric field strength at the second interface.

6 . The method of claim 5 wherein the reduction in internal electric field strength at the second interface reduce a barrier for hole tunneling across the second interface from the absorber to the anode.

7 . The method of claim 1 wherein both the Fermi level pinning at the first interface and the strain field from the first interface to the second interface cause a flipping in internal electric field direction at the second interface.

8 . The method of claim 7 wherein the flipping in electric internal field direction at the second interface directly aids a collection of holes at the second interface from the absorber to the anode.

9 . The method of claim 1 wherein the substrate comprises soda lime glass.

10 . The method of claim 1 wherein the substrate comprises an optically transparent material.

11 . A thin film solar device utilizing a strained AZO layer for anode-absorber interface, the device comprising:

an optically transparent substrate;

an intermediate layer overlying the transparent substrate;

an anode layer comprising an aluminum doped zinc oxide (AZO) layer forming a first interface with the intermediate layer;

an absorber comprising copper indium gallium diselenide with p-type dopant forming a second interface with the AZO layer;

a buffer layer followed by a window layer overlying the absorber; and

a cathode layer overlying the window layer;

wherein the AZO layer induces a strain field in the anode layer and Fermi level pinning at the first interface for changing internal electric field at the second interface.

12 . The device of claim 11 wherein the optically transparent substrate comprises soda lime glass.

13 . The device of claim 11 wherein the intermediate layer comprises a film made by material selected from fluorine doped tin oxide (TFO), indium tin oxide (ITO), Si 3 N 4 , SiO 2 , molybdenum, and combination thereof.

14 . The device of claim 11 wherein the AZO layer comprises a heavily doped Al species ranging from 5×10 19 cm −3 to 1×10 21 cm −3 .

15 . The device of claim 11 wherein the strain field in the anode layer and Fermi level pinning at the first interface causes a reduction of the internal electric field strength at the second interface for facilitating hole collection by the anode layer from the absorber.

16 . The device of claim 11 wherein the strain field in the anode layer and Fermi level pinning at the first interface causes a flipping of internal electric field direction at the second interface for facilitating hole collection by the anode layer from the absorber.

17 . The device of claim 11 wherein the buffer layer comprises cadmium sulfide with n-type dopant.

18 . The device of claim 11 wherein the window layer comprises a transparent conductive oxide including aluminum doped zinc oxide.

19 . The device of claim 11 wherein the cathode layer comprises heavily aluminum doped zinc oxide.

20 . The device of claim 11 wherein the absorber comprises cadmium telluride with p-type dopant

Assignments (4)
CHANGE OF NAME Recorded Feb 21, 2014
From: HETF SOLAR INC.
To: STION CORPORATION
Reel/Frame 032324/0402 →
SECURITY AGREEMENT Recorded Feb 10, 2014
From: DEVELOPMENT SPECIALIST, INC., SOLELY IN ITS CAPACITY AS THE ASSIGNEE FOR THE BENEFIT OF THE CREDITORS OF CM MANUFACTURING, INC. (F/K/A STION CORPORATION), AND CM MANUFACTURING (F/K/A STION CORPORATION)
To: HETF SOLAR INC.
Reel/Frame 032209/0879 →
CHANGE OF NAME Recorded Jan 30, 2014
From: STION CORPORATION
To: CM MANUFACTURING, INC.
Reel/Frame 032144/0774 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2011
From: TANDON, ASHISH; MIKULEC, FRED
To: STION CORPORATION
Reel/Frame 026360/0384 →