Slim line battery pack
A battery pack is configured to reduce weight, enhance battery identification, ensure proper placement of a lid retaining the battery, and facilitate battery pack removal. The battery pack has one or more cells that lack an outer coverage except for a polymer sheathing. The battery pack includes a mating notch on a terminal plate and may include a fingernail notch and/or one or more guide rails. The fingernail notch may be a single depression formed to allow a fingernail to slip onto the battery pack, may be a single depression and a ledge that are side-by-side, or may be formed of multiple ledges and/or depressions. There may be a single guide rail or multiple guide rails. Each guide rail preferably has a hollow interior section that is crossed by one or more ribs or segments.
1. A battery pack comprising:
a cell having a flattened cross section,
a terminal plate located at one end of the cell, and
a non-terminal plate located at another end of the cell opposite the terminal plate, wherein
the non-terminal plate comprises two guide rails protruding from the non-terminal plate and a fingernail notch.
2. The battery pack as claimed in claim 1 , wherein a part of the terminal plate is plastic.
3. The battery pack as claimed in claim 2 , wherein the terminal plate is coupled to the cell through hot melt adhesion.
4. The battery pack as claimed in claim 1 , further comprising a sheathing covering the cell except for the one end and the another end.
5. The battery pack as claimed in claim 4 wherein the sheathing comprises a plastic coating.
6. The battery pack as claimed in claim 4 , wherein the sheathing comprises a polymer coating.
7. The battery pack as claimed in claim 1 , wherein the terminal plate comprises at least one top corner notch.
8. The battery pack as claimed in claim 7 , wherein the at least one top corner notch is a first top corner notch on a first top corner, and the terminal plate comprises a second top corner notch on a second top corner.
9. The battery pack as claimed in claim 1 , wherein:
the terminal plate comprises a first opening and a second opening;
the battery pack comprises a positive power terminal and a negative power terminal electrically coupled to the cell;
the positive power terminal is aligned with the first opening to permit contact between the positive power terminal and a first mobile communication device terminal through the first opening; and
the negative power terminal is aligned with the second opening to permit contact between the negative power terminal and a second mobile communication device terminal through the second opening.
10. The battery pack as claimed in claim 1 , further comprising a printed circuit board electrically coupled to the cell.
11. The battery pack as claimed in claim 10 , wherein the printed circuit board comprises:
a positive power terminal;
a negative power terminal;
a battery temperature terminal; and
a battery identification terminal.
12. The battery pack as claimed in claim 1 , wherein the guide rail has a flat top, a flat bottom, and a curved side.
13. The battery pack as claimed in claim 1 , wherein a thickness of a flattened cross section of the cell is 2.75 mm to 12 mm.
14. The battery pack as claimed in claim 1 , wherein the battery pack has a length of between 40 mm and 70 mm, a width of between 25 mm and 45 mm, and a height of between 4 mm and 8 mm.
15. The battery pack as claimed in claim 1 , wherein a thickness of the non-terminal plate is less than a thickness of the terminal plate.
16. The battery pack as claimed in claim 1 , wherein the terminal plate comprises a bottom center notch.
17. The battery pack as claimed in claim 16 , wherein a shape of the bottom center notch is rectangular, curved, or trapezoidal.
18. The battery pack as claimed in claim 1 , wherein the terminal plate is chamfered on at least one side.
19. The battery pack as claimed in claim 18 , wherein an angle of the chamfer is between 30° and 60°.
20. The battery pack as claimed in claim 1 , wherein the non-terminal plate comprises at least one ledge.
21. The battery pack as claimed in claim 1 , wherein the guide rail comprises an interior rib in an I-beam form.
22. The battery pack as claimed in claim 1 , wherein the guide rail comprises a cross ribbed pattern.
23. The battery pack as claimed in claim 1 , wherein the guide rail comprises a vertical rectilinear segment and a horizontal rectilinear segment.