IP Library Granted Patent US 8,940,406
Granted Patent B2
US 8,940,406 · App. 13/055,910 · Granted Jan 27, 2015

Automobile body part

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Quick Facts
Patent No.
US 8,940,406
App. No.
13/055,910
Granted
Jan 27, 2015
Kind
B2
Abstract

The present invention relates to an automotive clad sheet product comprising a core layer and at least one clad layer wherein the core comprises an alloy of the following composition in weight %: Mg 0.45-0.8, Si 0.45-0.7, Cu 0.05-0.25, Mn 0.05-0.2, Fe up to 0.35, other elements (or impurities) <0.05 each and <0.15 in total, balance aluminum; and the at least one clad layer comprises an alloy of the following composition in weight %: Mg 0.3-0.7, Si 0.3-0.7, Mn up to 0.15, Fe up to 0.35, other elements (impurities) <0.05 each and <0.15 in total, balance aluminum. The clad automotive sheet product provides excellent hemmabtlity which does not substantially change over time and yet also provides a good age-hardening response after bake hardening.

Claims (44)

1. An automotive clad sheet product comprising a core layer and at least one clad layer wherein the core layer comprises an alloy of the following composition in weight %:

Mg 0.45-0.7

Si 0.45-0.7

Cu 0.05-0.25

Mn 0.05-0.2

Fe up to 0.35

with other elements <0.05 each and <0.15 in total, and the balance aluminium, wherein the weight percentages of Mg and Si in the core layer are balanced; and

the at least one clad layer comprises an alloy of the following composition in weight %:

Mg 0.3-0.7

Si 0.3-0.7

Mn up to 0.15

Fe up to 0.35

with other elements <0.05 each and <0.15 in total, and the balance aluminium.

2. The clad sheet product according to claim 1 , wherein the product comprises two clad layers with one clad layer on each side of the core layer.

3. The clad sheet product according to claim 2 , wherein the two clad layers are of the same composition.

4. The clad sheet product according to claim 1 , wherein the Mg content in the at least one clad layer is 0.4-0.6.

5. The clad sheet product according to claim 1 , wherein the Mg content in the at least one clad layer is about 0.5.

6. The clad sheet product according to claim 1 , wherein the Si content in the at least one clad layer is 0.4-0.6.

7. The clad sheet product according to claim 1 , wherein the Si content in the at least one clad layer is about 0.5.

8. The clad sheet product according to claim 1 , wherein the Mg content in the core layer is 0.5-0.7.

9. The clad sheet product according to claim 1 , wherein the Mg content in the core layer is about 0.6.

10. The clad sheet product according to claim 1 , wherein the Si content in the core layer is 0.5-0.7.

11. The clad sheet product according to claim 1 , wherein the Si content in the core layer is about 0.6.

12. The clad sheet product according to claim 1 , wherein the bending factor, as measured according to ASTM E290, is below 0.3 after 6 months natural ageing.

13. The clad sheet product according to claim 1 , wherein the bending factor, as measured according to ASTM E290, is below 0.3 after 12 months natural ageing.

14. The clad sheet product according to claim 1 , wherein the bending factor, as measured according to ASTM E290, is below 0.25 after 6 months natural ageing.

15. The clad sheet product according to claim 1 , wherein the bending factor, as measured according to ASTM E290, is below 0.25 after 12 months natural ageing.

16. The clad sheet product according to claim 1 , wherein the paint bake response is greater than 75 MPa.

17. The clad sheet product according to claim 1 , wherein the product is for use in an automotive structure.

18. The clad sheet product according to claim 17 , wherein the automotive structure is a panel or a hood.

19. An automotive clad sheet product comprising a core layer and at least one clad layer wherein the core layer comprises an alloy of the following composition in weight %:

Mg 0.45-0.7

Si 0.45-0.7

Cu 0.05-0.25

Mn 0.05-0.2

Fe up to 0.35

with other elements <0.05 each and <0.15 in total, and the balance aluminium; and

the at least one clad layer comprises an alloy of the following composition in weight %:

Mg 0.3-0.7

Si 0.3-0.7

Mn up to 0.15

Fe up to 0.35

with other elements <0.05 each and <0.15 in total, and the balance aluminium,

wherein the bending factor, as measured according to ASTM E290 is below 0.3 after 6 months natural ageing.

Assignments (12)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 41389/0077 Recorded Mar 13, 2025
From: STANDARD CHARTERED BANK
To: NOVELIS INC.; NOVELIS KOBLENZ GMBH
Reel/Frame 070502/0196 →
SECURITY INTEREST Recorded May 21, 2019
From: NOVELIS INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 049247/0325 →
RELEASE OF SECURITY INTEREST Recorded Jan 17, 2017
From: BANK OF AMERICA, N.A.
To: NOVELIS INC.
Reel/Frame 041410/0858 →
SECURITY INTEREST Recorded Jan 17, 2017
From: NOVELIS INC.
To: STANDARD CHARTERED BANK
Reel/Frame 041389/0077 →
RELEASE OF SECURITY INTEREST Recorded Jul 29, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NOVELIS INC.
Reel/Frame 039508/0249 →
SECURITY INTEREST Recorded Jun 12, 2015
From: NOVELIS INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 035947/0038 →
SECURITY INTEREST Recorded Jun 5, 2015
From: NOVELIS, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 035833/0972 →
TRANSFER OF EXISTING SECURITY INTEREST (PATENTS) Recorded May 21, 2013
From: BANK OF AMERICA, N.A.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 030462/0181 →
AMENDED AND RESTATED PATENT SECURITY AGREEMENT Recorded May 21, 2013
From: NOVELIS, INC.; NOVELIS CORPORATION
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 030462/0241 →
PATENT SECURITY AGREEMENT (TERM LOAN) (NOVELIS INC.) Recorded Jul 19, 2011
From: NOVELIS INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 026617/0011 →
PATENT SECURITY AGREEMENT (ABL) (NOVELIS INC.) Recorded Jul 19, 2011
From: NOVELIS INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 026617/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2011
From: TIMM, JUERGEN; BASSI, CORRADO
To: NOVELIS INC.
Reel/Frame 025982/0993 →