IP Library Granted Patent US 8,680,192
Granted Patent B2
US 8,680,192 · App. 13/056,481 · Granted Mar 25, 2014

Crystallized thermoplastic polyhydroxyalkanoate compounds

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Quick Facts
Patent No.
US 8,680,192
App. No.
13/056,481
Granted
Mar 25, 2014
Kind
B2
Abstract

A thermoplastic compound is disclosed, comprising polyhydroxyalkanoate and an effective amount of a nucleating agent of surface treated precipitated calcium carbonate. Optionally the compound also includes additional polymers and functional additives to modify physical properties of the compound. Molded or extruded plastic articles can be made from the compound. The compound has a crystallization temperature of more than about 108° C.

Claims (23)

1. A thermoplastic composition, comprising:

(a) polyhydroxyalkanoate,

(b) an effective amount of surface treated precipitated calcium carbonate to crystallize the polyhydroxyalkanoate at a temperature of higher than about 108° C., and wherein the precipitated calcium carbonate is represented by CAS No. 471-34-1 and has an aspect ratio of about 5.42 and a specific gravity of about 2.7, wherein the effective amount is not more than about 6 weight percent of the composition, and

(c) an effective amount of a property-modifying additive selected from the group consisting of a thermal conductivity additive, an electrical conductivity additive, a sound dampening additive, an ionizing-radiation-opacity additive, an atomic-particle-moderating additive, and combinations thereof,

wherein the thermal conductivity additive selected from the group consisting of pitch carbon, graphite, diamond, metal nitrides, nanotubes of carbon, titanium diboride, cobalt, zinc, molybdenum, iridium, silicon, rhodium, magnesium, tungsten, berylium, aluminum, gold, copper, silver, and combinations thereof,

wherein the electrical conductivity additive selected from the group consisting of carbon black, silver, copper, stainless steel powder or fibers, graphite, zinc, aluminum, carbon nanotubes, manganese, bismuth, samarium, titanium, zirconium, lead, antimony, vanadium, chromium, tin, palladium, platinum, iron, nickel, zinc, cobalt, molybdenum, tungsten, iridium, indium, rhodium, magnesium, berylium, aluminum, gold, silver, magnetite, bronze, brass, and combinations thereof,

wherein the sound dampening additive selected from the group consisting of tungsten, barium sulfate, zirconium sulfate, calcium sulfate, lead, tungsten, gold, platinum, iridium, osmium, rhenium, tantalum, hafnium, palladium, rhodium, borite, magnetite, hematite, zirconia, ceramic beads, chromite, and combinations thereof,

wherein the ionizing-radiation-opacity additive selected from the group consisting of tungsten, lead, zirconium, graphite, silicon, indium, aluminum, iridium, boron, cadmium, europium, samarium, and combinations thereof,

wherein the atomic-particle-moderating additive selected from the group consisting of tungsten, lead, zirconium, graphite, silicon, indium, aluminum, iridium, boron, cadmium, europium, samarium, and combinations thereof.

2. The thermoplastic composition according to claim 1 , wherein the polyhydroxyalkanoate contains one or more monomeric units of the following formula:

—OCR 1 R 2 (CR 3 R 4 ) n CO—

wherein n is 0 or an integer; and

wherein R1, R2, R3, and R4 are independently selected from saturated and unsaturated hydrocarbon radicals, halo- and hydroxy-substituted radicals, hydroxy radicals, halogen radicals, nitrogen-substituted radicals, oxygen-substituted radicals, and hydrogen atoms.

3. The thermoplastic composition of claim 2 , wherein the monomeric units comprise hydroxybutyrate, hydroxyvalerate, hydroxyhexanoate, hydroxyheptanoate, hydroxyoctanoate, hydroxynonanoate, hydroxydecanoate, hydroxyundecanoate, or hydroxydodecanoate.

4. The thermoplastic composition of claim 1 , wherein the polyhydroxyalkanoate comprises polyhydroxybutyrate-co-valerate.

5. The thermoplastic composition of claim 1 , wherein the polyhydroxyalkanoate is selected from the group consisting of polyhydroxybutyrate-co-hydroxyvalerate, polyhydroxybutyrate-co-4-hydroxybutrate, polyhydroxybutyrate-co-3-hydroxyhexanoate, polyhydroxybutyrate-co-3- hydroxyheptanoate, and polyhydroxybutyrate-co-3-hydroxyoctanoate.

6. The thermoplastic composition of claim 1 , wherein the effective amount is less that about 4 weight percent of the composition.

7. The thermoplastic composition of claim 1 , further comprising an additional polymer selected from the group consisting of polycarbonate, polylactic acid, linear low density polyethylene, ethylene ethyl acrylate copolymer, and combinations thereof.

8. The thermoplastic composition of claim 1 , further comprising adhesion promoters; biocides; anti-fogging agents; anti-static agents; bonding, blowing and foaming agents; dispersants; fillers and extenders; fire and flame retardants and smoke suppresants; impact modifiers; initiators; lubricants; micas; pigments, colorants and dyes; plasticizers; processing aids; release agents; silanes, titanates and zirconates; slip and anti-blocking agents; stabilizers; stearates; ultraviolet light absorbers; viscosity regulators; waxes; or combinations of them.

9. An article made from the thermoplastic composition of claim 1 .

10. The article of claim 9 , wherein the article is in the form of computer chip mounts, fuel cell radiators, aircraft leading edges, bipolar plates for fuel cells, computer enclosures, electrodes, automobile interiors, building interiors, medical instruments, radioactive containers, radiation dosimeters, or detection equipment.

11. The article of claim 9 , wherein the composition further comprises an additional polymer selected from the group consisting of polycarbonate, polylactic acid, linear low density polyethylene, ethylene ethyl acrylate copolymer, and combinations thereof.

12. The article of claim 9 , wherein the composition further comprises adhesion promoters; biocides; anti-fogging agents; anti-static agents; bonding, blowing and foaming agents; dispersants; fillers and extenders; fire and flame retardants and smoke suppresants; impact modifiers; initiators; lubricants; micas; pigments, colorants and dyes; plasticizers; processing aids; release agents; silanes, titanates and zirconates; slip and anti-blocking agents; stabilizers; stearates; ultraviolet light absorbers; viscosity regulators; waxes; or combinations of them.

Assignments (7)
RELEASE OF SECURITY INTERESTS IN PATENTS RECORDED AT REEL 027522, FRAME 0154. Recorded Jun 24, 2025
From: WELLS FARGO CAPITAL FINANCE, LLC, AS ADMINISTRATIVE AGENT
To: AVIENT CORPORATION (F/K/A POLYONE CORPORATION); GSDI SPECIALTY DISPERSIONS, INC. (F/K/A GAYSON SILICON DISPERSIONS, INC.); THE COLORMATRIX CORPORATION; COLORMATRIX HOLDINGS, INC.
Reel/Frame 071711/0354 →
SECURITY AGREEMENT Recorded Nov 19, 2015
From: POLYONE CORPORATION; COLORMATRIX GROUP, INC.; COLORMATRIX HOLDINGS, INC.; THE COLORMATRIX CORPORATION; GAYSON SILICONE DISPERSIONS, INC.; POLYONE DESIGNED STRUCTURES AND SOLUTIONS LLC
To: CITIBANK, N.A,, AS ADMINISTRATIVE AGENT
Reel/Frame 037146/0724 →
RELEASE (REEL 027456 / FRAME 0779) Recorded Nov 18, 2015
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: POLYONE CORPORATION
Reel/Frame 037129/0199 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL 027450 FRAME 0907 Recorded Feb 28, 2013
From: BANK OF AMERICA, N.A., AS AGENT
To: POLYONE CORPORATION
Reel/Frame 029900/0240 →
SECURITY AGREEMENT Recorded Dec 29, 2011
From: POLYONE CORPORATION
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 027456/0779 →
SECURITY AGREEMENT Recorded Dec 28, 2011
From: POLYONE CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 027450/0907 →
SECURITY AGREEMENT Recorded Dec 23, 2011
From: POLYONE CORPORATION; GAYSON SILICONE DISPERSIONS, INC.; COLORMATRIX CORPORATION, THE; COLORMATRIX HOLDINGS, INC.
To: WELLS FARGO CAPITAL FINANCE, LLC
Reel/Frame 027522/0154 →