IP Library Granted Patent US 8,783,335
Granted Patent B2
US 8,783,335 · App. 13/064,699 · Granted Jul 22, 2014

Condenser

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Quick Facts
Patent No.
US 8,783,335
App. No.
13/064,699
Granted
Jul 22, 2014
Kind
B2
Abstract

A first header tank to which first heat exchange tubes of third and fourth heat exchange paths are connected and a second header tank to which second heat exchange tubes of first and second heat exchange paths are connected are provided at one end of a condenser. The upper end of the first header tank is located above the lower end of the second header tank. The first header tank has a function of separating gas and liquid and storing the liquid. The first heat exchange tubes have projecting portions at their ends located on the side toward the first header tank. A corrosion prevention member having a function of corroding sacrificially for the first heat exchange tubes is disposed in a clearance between the projecting portion of the upper-end first heat exchange tube and the lower end of the second header tank.

Claims (30)

1. A condenser comprising a plurality of heat exchange tubes disposed in parallel such that the heat exchange tubes are spaced apart from one another in a vertical direction and extend in a left-right direction; header tanks which extend in the vertical direction and to which left and right end portions of the heat exchange tubes are connected; and fins each disposed between and brazed to heat exchange tubes adjacent to each other in the vertical direction, in which a plurality of heat exchange paths each formed by a plurality of heat exchange tubes successively arranged in the vertical direction are juxtaposed in the vertical direction, wherein

first and second header tanks are provided at a left or right end of the condenser, first heat exchange tubes which form at least one heat exchange path located at a lower side being connected to the first header tank, and second heat exchange tubes which form a remaining heat exchange path(s) provided above the heat exchange path formed by the first heat exchange tubes connected to the first header tank being connected to the second header tank;

the first header tank is disposed on the outer side of the second header tank with respect to the left-right direction, has an upper end located above a lower end of the second header tank, and has a function of separating gas and liquid from each other and storing the liquid;

the first heat exchange tubes connected to the first header tank have projecting portions at their ends located on the side toward the first header tank, the projecting portions extending outward, with respect to the left-right direction, of second-header-tank-side end portions of the second heat exchange tubes connected to the second header tank; and

a corrosion prevention member having a function of corroding sacrificially for the first heat exchange tubes is disposed in a clearance between the projecting portion of an upper-end first heat exchange tube and the lower end of the second header tank.

2. A condenser comprising a plurality of heat exchange tubes disposed in parallel such that the heat exchange tubes are spaced apart from one another in a vertical direction and extend in a left-right direction; header tanks which extend in the vertical direction and to which left and right end portions of the heat exchange tubes are connected; and fins each disposed between and brazed to heat exchange tubes adjacent to each other in the vertical direction, in which three or more exchange paths each formed by a plurality of heat exchange tubes successively arranged in the vertical direction are juxtaposed in the vertical direction, wherein

first and second header tanks are provided at a left or right end of the condenser, first heat exchange tubes which form at least two heat exchange paths successively arranged and including a heat exchange path at a lower end of the condenser being connected to the first header tank, and second heat exchange tubes which form a heat exchange path(s) provided above the heat exchange paths formed by the first heat exchange tubes connected to the first header tank being connected to the second header tank;

the first header tank is disposed on the outer side of the second header tank with respect to the left-right direction, has an upper end located above a lower end of the second header tank, and has a function of separating gas and liquid from each other and storing the liquid;

the first heat exchange tubes connected to the first header tank have projecting portions at their ends located on the side toward the first header tank, the projecting portions extending outward, with respect to the left-right direction, of second-header-tank-side end portions of the second heat exchange tubes connected to the second header tank; and

a corrosion prevention member having a function of corroding sacrificially for the first heat exchange tubes is disposed in a clearance between the projecting portion of an upper-end first heat exchange tube and the lower end of the second header tank.

3. A condenser according to claim 2 , wherein an upper-end heat exchange path of the heat exchange paths formed by the first heat exchange tubes connected to the first header tank and the heat exchange path(s) formed by the second heat exchange tubes connected to the second header each serve as a refrigerant condensation path for condensing refrigerant, and the heat exchange paths formed by the first heat exchange tubes connected to the first header tank, excluding the upper-end heat exchange path, each serves as a refrigerant supper-cooling path for supper-cooling refrigerant.

4. A condenser according to claim 2 , wherein the first heat exchange tubes which form at least two heat exchange paths are connected to the first header tank, and the second heat exchange tubes which form-at least one heat exchange path are connected to the second header tank.

5. A condenser comprising a plurality of heat exchange tubes disposed in parallel such that the heat exchange tubes are spaced apart from one another in a vertical direction and extend in a left-right direction; header tanks which extend in the vertical direction and to which left and right end portions of the heat exchange tubes are connected; and fins each disposed between and brazed to heat exchange tubes adjacent to each other in the vertical direction, in which two or more heat exchange paths each formed by a plurality of heat exchange tubes successively arranged in the vertical direction are juxtaposed in the vertical direction, wherein

first and second header tanks are provided at a left or right end of the condenser, first heat exchange tubes which form a heat exchange path at a lower end of the condenser being connected to the first header tank, and second heat exchange tubes which form the heat exchange path(s) other than the heat exchange path at the lower end being connected to the second header tank;

the first header tank is disposed on the outer side of the second header tank with respect to the left-right direction, has an upper end located above a lower end of the second header tank, and has a function of separating gas and liquid from each other and storing the liquid;

the first heat exchange tubes connected to the first header tank have projecting portions at their ends located on the side toward the first header tank, the projecting portions extending outward, with respect to the left-right direction, of second-header-tank-side end portions of the second heat exchange tubes connected to the second header tank; and

a corrosion prevention member having a function of corroding sacrificially for the first heat exchange tubes is disposed in a clearance between the projecting portion of the upper-end first heat exchange tube and the lower end of the second header tank.

6. A condenser according to claim 5 , wherein each of all the heat exchange paths serves as a refrigerant condensation path for condensing refrigerant.

7. A condenser according to claim 1 , wherein the corrosion prevention member is a corrugated member which has crest portions extending in an air passage direction, trough portions extending in the air passage direction, and connection portions connecting the crest portions and the trough portions.

8. A condenser according to claim 7 , wherein the corrosion prevention member is integrally provided on a fin disposed between the upper-end first heat exchange tube and a second heat exchange tube adjacent to and located above the upper-end first heat exchange tube.

9. A condenser according to claim 1 , wherein the corrosion prevention member is formed by means of bending a single plate, and has a space portion which extends in an air passage direction and whose opposite ends are opened.

10. A condenser according to claim 1 , wherein the corrosion prevention member is a generally V-shaped plate spring which includes an arcuate portion and arm portions extending from upper and lower ends of the arcuate portion, and the corrosion prevention member is disposed in a clearance between the projecting portion of the upper-end first heat exchange tube and the lower end of the second header tank in a state in which the corrosion prevention member is elastically deformed such that the two arm portions approach each other.

11. A condenser according to claim 10 , wherein the lower arm portion of the corrosion prevention member has an engagement portion which comes into engagement with an upstream or downstream side edge portion of the upper-end first heat exchange tube.

12. A condenser according to claim 10 , wherein a recess is formed on a lower end surface of the second header tank, and a projection which fits into the recess is provided on the upper arm portion of the corrosion prevention member.

13. A condenser according to claim 2 , wherein the corrosion prevention member is a corrugated member which has crest portions extending in an air passage direction, trough portions extending in the air passage direction, and connection portions connecting the crest portions and the trough portions.

14. A condenser according to claim 5 , wherein the corrosion prevention member is a corrugated member which has crest portions extending in an air passage direction, trough portions extending in the air passage direction, and connection portions connecting the crest portions and the trough portions.

15. A condenser according to claim 2 , wherein the corrosion prevention member is formed by means of bending a single plate, and has a space portion which extends in an air passage direction and whose opposite ends are opened.

16. A condenser according to claim 5 , wherein the corrosion prevention member is formed by means of bending a single plate, and has a space portion which extends in an air passage direction and whose opposite ends are opened.

17. A condenser according to claim 2 , wherein the corrosion prevention member is a generally V-shaped plate spring which includes an arcuate portion and arm portions extending from upper and lower ends of the arcuate portion, and the corrosion prevention member is disposed in a clearance between the projecting portion of the upper-end first heat exchange tube and the lower end of the second header tank in a state in which the corrosion prevention member is elastically deformed such that the two arm portions approach each other.

18. A condenser according to claim 5 , wherein the corrosion prevention member is a generally V-shaped plate spring which includes an arcuate portion and arm portions extending from upper and lower ends of the arcuate portion, and the corrosion prevention member is disposed in a clearance between the projecting portion of the upper-end first heat exchange tube and the lower end of the second header tank in a state in which the corrosion prevention member is elastically deformed such that the two arm portions approach each other.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2022
From: MAHLE BEHR THERMAL SYSTEMS (JAPAN) COMPANY LIMITED
To: MAHLE INTERNATIONAL GMBH
Reel/Frame 058956/0648 →
CHANGE OF NAME Recorded Oct 21, 2021
From: KEIHIN THERMAL TECHNOLOGY CORPORATION
To: MAHLE BEHR THERMAL SYSTEMS (JAPAN) COMPANY LIMITED
Reel/Frame 057889/0242 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/064,689 PREVIOUSLY RECORDED AT REEL: 028982 FRAME: 0429. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 20, 2017
From: SHOWA DENKO K.K.
To: KEIHIN THERMAL TECHNOLOGY CORPORATION
Reel/Frame 044244/0524 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY'S ADDRESS PREVIOUSLY RECORDED AT REEL: 028982 FRAME: 0429. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 8, 2016
From: SHOWA DENKO K.K.
To: KEIHIN THERMAL TECHNOLOGY CORPORATION
Reel/Frame 040850/0162 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2012
From: SHOWA DENKO K.K.
To: KEIHIN THERMAL TECHNOLOGY CORPORATION
Reel/Frame 028982/0429 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2011
From: SUZUKI, SHINGO; TOKIZAKI, KAZUMI; SENO, YOSHIHIKO; FUJII, TAKAYUKI
To: SHOWA DENKO K.K.
Reel/Frame 026201/0322 →