IP Library Granted Patent US 9,178,206
Granted Patent B2
US 9,178,206 · App. 13/064,761 · Granted Nov 3, 2015

Battery module

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Quick Facts
Patent No.
US 9,178,206
App. No.
13/064,761
Granted
Nov 3, 2015
Kind
B2
Abstract

A battery module includes a plurality of rechargeable batteries respectively including externally protruded terminals, a bus-bar electrically coupling at least two of the terminals of the rechargeable batteries, and a protection member disposed between the bus-bar and the rechargeable batteries, and including a protruding portion formed along a circumference of the bus-bar.

Claims (44)

1. A battery module, comprising:

a plurality of rechargeable batteries respectively including externally protruding terminals;

a bus-bar electrically coupling at least two of the terminals of the rechargeable batteries; and

a protection member between the bus-bar and the rechargeable batteries, and including a support plate disposed on a case of the rechargeable batteries, the support plate including holes through which the terminals extend, and a protruding portion disposed along a circumference of the bus-bar, wherein the protruding portion includes:

a protection protrusion surrounding the bus-bar and including a gap, and

a guiding protrusion extending from ends of the protection protrusion corresponding to the gap toward a center of the support plate in a width direction.

2. The battery module as claimed in claim 1 , further comprising a housing in which the rechargeable batteries are installed,

wherein the protection member is disposed on the housing.

3. The battery module as claimed in claim 1 , wherein the protruding portion is formed in the shape of a rib surrounding the bus-bar.

4. A battery module, comprising:

a plurality of rechargeable batteries respectively including externally protruding terminals;

a bus-bar electrically coupling at least two of the terminals of the rechargeable batteries; and

a protection member between the bus-bar and the rechargeable batteries, and including a protruding portion disposed along a circumference of the bus-bar, wherein the protection member includes an exhaust hole corresponding to an upper portion of an exhaust member formed in the rechargeable battery.

5. The battery module as claimed in claim 4 , wherein an exhaust protrusion protrudes upward along a circumference of the exhaust hole.

6. The battery module as claimed in claim 4 , further comprising a housing in which the rechargeable batteries are installed,

wherein the protection member is disposed on the housing.

7. The battery module as claimed in claim 4 , wherein the protection member further includes a support plate disposed on a case of the rechargeable batteries, the support plate including holes through which the terminals extend.

8. The battery module as claimed in claim 4 , wherein the protruding portion is formed in the shape of a rib surrounding the bus-bar.

9. A battery module, comprising:

a plurality of rechargeable batteries respectively including externally protruding terminals;

a bus-bar electrically coupling at least two of the terminals of the rechargeable batteries; and

a protection member between the bus-bar and the rechargeable batteries, and including a protruding portion disposed along a circumference of the bus-bar, wherein:

the protection member further includes a support plate disposed on a case of the rechargeable batteries,

the support plate includes holes through which the terminals extend, and

the support plate includes a pressing protrusion contacting a bottom surface of the bus-bar.

10. The battery module as claimed in claim 9 , wherein an end portion of the pressing protrusion protrudes farther in a direction of an end portion of one of the terminals than a bottom side of a portion of the bus-bar that contacts the terminal.

11. The battery module as claimed in claim 9 , wherein the bus-bar is bent by the pressing protrusion.

12. The battery module as claimed in claim 9 , wherein a shear stress is applied to the bus-bar by the pressing protrusion.

13. The battery module as claimed in claim 9 , wherein two pressing protrusions are separately disposed from each other under one bus-bar.

14. The battery module as claimed in claim 9 , wherein:

the bus-bar electrically couples four or more rechargeable batteries, and

a height of a pressing protrusion pressing an end side of the bus-bar in a length direction is higher than a height of a pressing protrusion pressing a center portion of the bus-bar in the length direction.

15. The battery module as claimed in claim 9 , wherein the bus-bar is deformed by a plurality of pressing protrusions, and

when a strain at a center portion of the bus-bar is represented by “em”, a strain at an edge that is disposed further to a side than the center portion in a length direction of the bus-bar is represented by “es”, and a strain in elastic limit is represented by “el,” em, es and el satisfy the relation:

em<es<el.

16. The battery module as claimed in claim 9 , wherein the bus-bar is deformed by a plurality of pressing protrusions including first pressing protrusions and at least one second pressing protrusion, the first protrusions being at respective end regions of the bus-bar in a length direction of the bus-bar and the second protrusion being at a center region between the first protrusions, and

when an angle formed by the bus-bar and a plane that is parallel with an upper side of the support plate at a portion where the bus-bar and one of the first pressing protrusion contact each other is an angle represented by “a1” and an angle formed by the bus-bar and the support plate at a portion where the bus-bar and one of the second pressing protrusion is an angle represented by “a2,” a1 and a2 satisfy the relation:

a2<a1.

17. The battery module as claimed in claim 9 , wherein the bus-bar includes holes through which the terminals are inserted, a bottom side of the bus-bar contacts a base member fixed one of the terminals, and an upper side of the bus-bar contacts a nut fastened to the one of the terminals.

18. The battery module as claimed in claim 17 , wherein the pressing protrusion protrudes farther to a direction toward an end portion of the one of the terminals than an upper side of the base member.

19. The battery module as claimed in claim 9 , further comprising a housing in which the rechargeable batteries are installed,

wherein the protection member is disposed on the housing.

20. The battery module as claimed in claim 9 , wherein the protection member further includes a support plate disposed on a case of the rechargeable batteries, the support plate including holes through which the terminals extend.

21. The battery module as claimed in claim 9 , wherein the protruding portion is formed in the shape of a rib surrounding the bus-bar.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2013
From: SB LIMOTIVE CO. LTD.
To: SAMSUNG SDI CO., LTD.; ROBERT BOSCH GMBH
Reel/Frame 029584/0111 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2011
From: PARK, SHI-DONG; KIM, TAE-YONG
To: SB LIMOTIVE CO., LTD.
Reel/Frame 026209/0380 →