IP Library Granted Patent US 9,004,169
Granted Patent B2
US 9,004,169 · App. 13/077,422 · Granted Apr 14, 2015

Method of isolating and completing multiple zones within a wellbore

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Quick Facts
Patent No.
US 9,004,169
App. No.
13/077,422
Granted
Apr 14, 2015
Kind
B2
Abstract

A gel barrier may be created within an annulus in a one-step operation by combining two or more solutions within the annulus. The two solutions may include a first solution, such as a silicate solution, and a second solution that may be an aqueous hardener solution. Once the two solutions are combined and subsequently reacted together, the forming of a gel barrier may occur between a plurality of zones along the annulus. The gel barrier may then prevent a fluid from traveling between adjacent zones of the wellbore annulus.

Claims (25)

1. A method of generating a gel barrier within an annulus comprising:

combining at least two solutions within the annulus, wherein the at least two solutions comprise a first solution and a second solution where the second solution is a lactone solution; and

forming a gel barrier once the pH of the at least two solutions is lowered to at least about 8 pH between adjacent zones along the annulus, wherein the gel forms in the absence of any swelling or absorption of fluid by the gel upon combination of the at least two solutions.

2. The method of claim 1 where the annulus is within a wellbore.

3. The method of claim 1 where the first solution is a silicate solution selected from the group consisting of a sodium silicate solution, a potassium silicate solution, a lithium silicate solution, a rubidium silicate solution, a caesium silicate solution, and mixtures thereof.

4. The method of claim 1 where the ratio of the first solution to the second solution ranges from about 200:1 to about 1:1 by volume of the solutions.

5. The method of claim 1 further comprising separating a plurality of adjacent zones along an annulus by generating a gel barrier between each set of adjacent zones.

6. The method of claim 5 where at least two gel barriers have different consistencies from each other.

7. A method of generating a gel barrier within a wellbore annulus comprising:

placing a first container in the wellbore annulus where the first container houses a first solution;

releasing of the first solution from the first container;

combining the first solution with at least a second solution where the at least second solution is a lactone solution; and

forming a gel barrier once the pH of the at least two solutions is lowered to at least about 8 pH between adjacent zones along the wellbore annulus, wherein the gel forms in the absence of any swelling or absorption of fluid by the gel upon combination of the first solution and the at least second solution.

8. The method of claim 7 where the first solution is a silicate solution selected from the group consisting of a sodium silicate solution, a potassium silicate solution, a lithium silicate solution, a rubidium silicate solution, a caesium silicate solution, and mixtures thereof.

9. The method of claim 7 where the first container is a material selected from the group consisting of a polymer, an elastomeric material, a rubber, a metal, a glass, a dissolvable material, and combinations thereof.

10. The method of claim 7 where the releasing of the first solution from the first container occurs by a method selected from the group consisting of dissolving at least a portion of the first container, puncturing the first container, bursting the first container, and combinations thereof.

11. The method of claim 7 where the second solution is placed in the wellbore annulus by a method selected from the group consisting of spraying the second solution into the wellbore annulus, injecting the second solution into the wellbore annulus, housing the second solution in a second container and placing the second container into the wellbore annulus on a drill string, and combinations thereof.

12. The method of claim 7 where the ratio of the first solution to the second solution ranges from about 200:1 to about 1:1 by volume of the solutions.

13. A method of generating a gel barrier within a wellbore annulus comprising:

placing a plurality of containers into the wellbore annulus where each container houses a solution where at least one solution is a lactone solution;

rupturing the plurality of containers;

combining the released solutions; and

forming a gel barrier once the pH of the at least two solution is lowered to at least about 8 pH between adjacent zones along the wellbore annulus, wherein the gel forms in the absence of any swelling or absorption of fluid by the gel upon combination of the released solutions.

14. The method of claim 13 where the rupturing occurs by a method selected from the group consisting of dissolving at least one container, puncturing at least one container, bursting the first container, applying force to at least one container, applying heat to at least one container, applying pressure to at least one container, and combinations thereof.

15. The method of claim 13 where at least one solution is a silicate solution selected from the group consisting of a sodium silicate solution, a potassium silicate solution, a rubidium silicate solution, a caesium silicate solution, and mixtures thereof.

Assignments (3)
CHANGE OF NAME Recorded Mar 8, 2022
From: BAKER HUGHES, A GE COMPANY, LLC
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 059338/0944 →
CHANGE OF NAME Recorded Feb 16, 2022
From: BAKER HUGHES INCORPORATED
To: BAKER HUGHES, A GE COMPANY, LLC
Reel/Frame 059126/0123 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2011
From: HUANG, TIANPING; XU, RICHARD
To: BAKER HUGHES INCORPORATED
Reel/Frame 026238/0656 →