Ultrasonic system controls, tool recognition means and feedback methods
An ultrasonic electro-mechanical resonant system and instrument that provides improvements in the design and implementation of a feedback system. The disclosed configuration and orientation of coils enhance the motional or velocity feedback signals while minimizing the effects of transformer coupling. A two coil and a three coil approach is disclosed that takes advantage of non-homogeneous magnetic fields. An asymmetrical arrangement enables velocity signals to be coupled into the coils without requiring additional signal conditioning or capacitive elements.
1. An ultrasonic magnetostrictive system, comprising:
an oscillator configured to provide electrical signals including a current signal and a voltage signal;
a drive circuit operably coupled to the oscillator and configured to amplify the electrical signals to generate a drive signal;
a handpiece operably coupled to the drive circuit and configured to operably engage a removable transducer, the handpiece including:
a drive coil configured to establish an electromagnetic field for driving the transducer; and
a feedback configuration, including:
a center coil having n turns wound in a first direction and having a portion of the center coil positioned in the nodal region of the transducer; and
at least one distal coil having greater than n turns, wound in a second direction opposite the first direction,
wherein the feedback configuration provides frequency and phase information regarding the transducer and minimizes the effect of transformer coupled signals.
2. The ultrasonic magnetostrictive system in accordance with claim 1 , wherein the feedback configuration includes at least two distal coils, wherein a number of turns of each distal coil is n/2+i turns, wherein i is in a range of 0 turns to n/2 turns, and where i increases as a position of the at least two distal coils approaches an end of the drive coil, and wherein a length of the feedback configuration is less than a length of the drive coil.
3. The ultrasonic magnetostrictive system in accordance with claim 1 , wherein a space between the center coil and the at least one distal coil is positioned in the nodal region of the transducer, wherein the at least one distal coil includes n+i turns, wherein i is in a range of 1 to n/2 turns, and where i increases as the position of the distal coil approaches an end of the drive coil, and wherein a length of the feedback configuration is less than a length of the drive coil.
4. The ultrasonic magnetostrictive system in accordance with claim 1 , wherein the drive coil is continuously wound in a single direction and contains at least one gap in its windings.
5. A handpiece configured to operably engage a removable ultrasonic tool, the handpiece comprising:
a drive coil configured to establish an electromagnetic field for driving a transducer; and
a feedback configuration having a centerline and including:
a center coil having n turns wound in a first direction, at least a portion of the center coil positioned in a nodal region of the transducer; and
at least one distal coil, having greater than n turns, wound in a second direction opposite the first direction,
wherein the feedback configuration provides frequency and phase information regarding the transducer and minimizes the effect of transformer coupled signals.
6. The handpiece in accordance with claim 5 , wherein the centerline of the feedback configuration is positioned in the nodal region of the transducer, and wherein the at least one distal coil includes n/2+i turns, wherein i is in a range of 0 to n/2.
7. The handpiece in accordance with claim 5 , wherein the centerline of the feedback configuration is positioned between the nodal region and a loop region of the transducer.
8. The handpiece in accordance with claim 5 , wherein the at least one distal coil in the feedback configuration includes n+i turns, wherein i is greater than 1, and wherein i increases as a distal end of the at least one distal coil approaches an end of the drive coil, and wherein a length of the feedback configuration is less than a length of the drive coil.
9. The handpiece in accordance with claim 5 , wherein the feedback configuration includes at least two distal coils, wherein the number of turns on each distal coil is n/2+i turns, wherein i is in a range of 0 and n/2 turns, and wherein i increases as positions of the at least two distal coils approach an end of the drive coil, and wherein a length of the feedback configuration is less than a length of the drive coil.
10. The handpiece in accordance with claim 5 , wherein the at least one distal coil in the feedback configuration includes n +i turns, wherein i is greater than 1, and wherein i increases as a distal end of the at least one distal coil approaches an end of the drive coil, wherein a length of the feedback configuration is less than a length of the drive coil, and wherein the at least one distal coil is positioned towards a free end of the transducer.
11. The handpiece in accordance with claim 5 , wherein the drive coil is continuously wound in a single direction and contains at least one gap in its windings.
12. An ultrasonic magnetostrictive system, comprising:
a drive circuit configured to generate a drive signal;
a drive coil configured to receive the drive signal and establish an electromagnetic field for driving a transducer;
a feedback configuration, including:
a center coil having n turns wound in a first direction and having a portion of the center coil positioned in the nodal region of the transducer; and
at least one distal coil having greater than n turns, wound in a second direction opposite the first direction,
wherein the feedback configuration provides frequency and phase information regarding the transducer and minimizes the effect of transformer coupled signals; and
a control configuration, including:
an impedance detection circuit including a bridge circuit having at least one adjustable leg and at least one non-adjustable leg, wherein at least one of the adjustable legs is configured to balance an impedance of the transducer, wherein at least one of the adjustable legs includes a parallel combination of a resistor and a capacitor, and wherein the drive coil is operably coupled to the bridge circuit in a leg opposite the leg containing the capacitor; and
an amplifier configured to convert the output signal of the bridge circuit into a series of voltage values proportional to the impedance of the transducer.
13. The ultrasonic magnetostrictive system in accordance with claim 12 , wherein a centerline of the feedback configuration is positioned in a nodal region of the transducer, and wherein the at least one distal coil includes n/2+i turns, wherein i is in a range of 0 to n/2.
14. The ultrasonic magnetostrictive system in accordance with claim 12 , wherein the feedback configuration defines a centerline that is positioned between a nodal region and a loop region of the transducer.
15. The ultrasonic magnetostrictive system in accordance with claim 12 , wherein the at least one distal coil in the feedback configuration includes n+i turns, wherein i is greater than 1, and wherein i increases as a distal end of the at least one distal coil approaches an end of the drive coil, and wherein a length of the feedback configuration is less than a length of the drive coil.
16. The ultrasonic magnetostrictive system in accordance with claim 12 , wherein the feedback configuration includes at least two distal coils, wherein the number of turns on each distal coil is n/2+i turns, wherein i is in a range of 0 and n/2 turns, and wherein i increases as positions of the at least two distal coils approach an end of the drive coil, and wherein a length of the feedback configuration is less than a length of the drive coil.
17. The ultrasonic magnetostrictive system in accordance with claim 12 , wherein the at least one distal coil in the feedback configuration includes n+i turns, wherein i is greater than 1, and wherein i increases as a distal end of the at least one distal coil approaches an end of the drive coil, wherein a length of the feedback configuration is less than a length of the drive coil, and wherein the at least one distal coil is positioned towards a free end of the transducer.
18. The ultrasonic magnetostrictive system in accordance with claim 12 , wherein the drive coil is continuously wound in a single direction and contains at least one gap in its windings.