Counter-rotating motors with linear output
View Patent ↗An actuator includes a first rotary motor, a second rotary motor, and a transmission coupled to the first and second rotary motors. The transmission converts rotation of the first rotary motor in a first direction and simultaneous rotation of the second rotary motor in a second direction to linear motion of an output shaft in a single direction. The actuator is usable in an active automobile suspension.
1. A suspension apparatus for coupling between a sprung mass and an unsprung mass of a vehicle comprising:
an active suspension apparatus comprising:
a first rotary motor coupled to a support structure;
a second rotary motor coupled to the support structure, and;
a rotary-to-linear motion conversion mechanism having an output shaft, the rotary-to-linear motion conversion mechanism coupled to the first and second rotary motors;
wherein the rotary-to-linear motion conversion mechanism converts simultaneous rotation of the first rotary motor in a first direction and of the second rotary motor in a second direction which is opposite the first direction, to linear motion of the output shaft, wherein a resultant reaction torque applied by the pair of oppositely rotating rotary motors to the support structure is reduced compared to a reaction torque applied to the support structure by at least one of the first or second rotary motors rotating alone.
2. The suspension apparatus of claim 1 wherein the support structure is coupled to the sprung mass of the vehicle and the output shaft of the rotary-to-linear motion conversion mechanism is coupled to the unsprung mass of the vehicle.
3. The suspension apparatus of claim 1 wherein the support structure is coupled to the unsprung mass of the vehicle and the output shaft of the rotary-to-linear motion conversion mechanism is coupled to the sprung mass of the vehicle.
4. The suspension apparatus of claim 1 wherein the output shaft of the rotary-to-linear motion conversion mechanism is selected from the group consisting of:
a roller screw, a magnetic screw, a hydrostatic screw, a lead screw, and a tapered roller screw.
5. The suspension apparatus of claim 1 further comprising a passive suspension apparatus comprising a spring, wherein at least a portion of the active suspension apparatus is located inside the spring.
6. The suspension apparatus of claim 5 wherein the spring is a coil spring.
7. The suspension apparatus of claim 5 wherein the spring is a pneumatic spring.
8. The suspension apparatus of claim 1 further comprising:
a sensor having an output indicating movement of the rotary-to-linear motion conversion mechanism; and
a controller for receiving a force command, computing a compensation force based on a reflected inertia of the rotary-to-linear motion conversion mechanism and an acceleration derived from the sensor output, and computing a reflected inertia compensated force command from the force command and the compensation force to cause the first and second motors to produce the reflected inertia compensated force at the output shaft of the rotary-to-linear motion conversion mechanism.
9. The suspension apparatus of claim 1 further comprising:
a sensor having an output indicative of a force output of the rotary-to-linear motion conversion mechanism; and
a controller for receiving a force command and the sensor output indicative of the force output of the rotary-to-linear motion conversion mechanism and in response to generate a modified force command for application to the first and second rotary motors, where the modified force command is based on a difference between the force command and the indicated force output.
10. A method for reducing reaction torque applied to a support structure of an active vehicle suspension apparatus, comprising:
a) coupling a first rotary motor to the support structure;
b) coupling a second rotary motor to the support structure;
c) coupling a rotary-to-linear motion conversion mechanism to the first and second rotary motors;
d) causing the first and second rotary motors to simultaneously rotate in opposite directions, and;
e) converting the simultaneous rotation of the first and second rotary motors to linear motion of an output shaft of the rotary-to-linear motion conversion mechanism;
wherein a resultant reaction torque applied by the pair of oppositely rotating rotary motors to the support structure is reduced compared to a reaction torque applied to the support structure by at least one of the first or second rotary motors rotating alone.
11. An active suspension apparatus coupled between a sprung mass and an unsprung mass of a vehicle comprising:
a first rotary motor coupled to a support structure;
a second rotary motor coupled to the support structure;
a back drivable rotary-to-linear motion conversion mechanism having an output shaft, the back drivable rotary-to-linear motion conversion mechanism coupled to the first and second rotary motors;
wherein the back drivable rotary-to-linear motion conversion mechanism converts linear motion of the output shaft resulting from a change in displacement between the sprung and unsprung masses of the vehicle into simultaneous rotation of the first and second rotary motors in opposite directions.
12. An active suspension apparatus coupled between a sprung mass and an unsprung mass of a vehicle comprising:
a first rotary motor coupled to a support structure;
a second rotary motor coupled to the support structure;
a back drivable rotary-to-linear motion conversion mechanism having an output shaft, the back drivable rotary-to-linear motion conversion mechanism coupled to the first and second rotary motors;
wherein the back drivable rotary-to-linear motion conversion mechanism converts simultaneous rotation of the first and second rotary motors in opposite directions into linear motion of the output shaft to modify the displacement between the sprung and unsprung masses of the vehicle.