IP Library Granted Patent US 8,921,871
Granted Patent B2
US 8,921,871 · App. 13/088,261 · Granted Dec 30, 2014

Organic light-emitting display device and method of manufacturing the organic light emitting display device

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Quick Facts
Patent No.
US 8,921,871
App. No.
13/088,261
Granted
Dec 30, 2014
Kind
B2
Abstract

An organic light-emitting display device and a method of manufacturing the same are disclosed. The organic light-emitting display device includes: a substrate, a plurality of pixels on the substrate, a plurality of first electrodes, each disposed in each of the plurality of pixels, a pixel defining layer including a first pixel defining sub-layer disposed between each two adjacent first electrodes, and a second pixel defining sub-layer covering the first pixel defining sub-layer and surface edge portions of each two adjacent first electrodes, an intermediate layer disposed on each of the first electrodes and including an emission layer, and a second electrode configured to face the first electrodes.

Claims (38)

1. An organic light-emitting display device comprising:

a substrate;

a plurality of pixels on the substrate;

a plurality of first electrodes, each first electrode disposed in each pixel of the plurality of pixels and contacting a planarization layer;

a pixel defining layer comprising a first pixel defining sub-layer disposed between each two adjacent first electrodes, and a second pixel defining sub-layer covering the first pixel defining sub-layer and surface edge portions of each two adjacent first electrodes, wherein the first pixel defining sub-layer contacts the planarization layer and wherein the second pixel defining sub-layer comprises an opening in a center of the second pixel defining sub-layer;

an intermediate layer disposed on each of the first electrodes and comprising an emission layer; and

a second electrode configured to face the plurality of first electrodes.

2. The organic light-emitting display device of claim 1 , wherein the first pixel defining sub-layer is an organic layer.

3. The organic light-emitting display device of claim 1 , wherein the first pixel defining sub-layer comprises at least one material selected from the group consisting of polyacryl, polyimide, polyamide (PA), benzocyclobutene (BCB) and a phenolic resin.

4. The organic light-emitting display device of claim 1 , wherein the first pixel defining sub-layer has a thickness of about 0.2 to about 3 μm.

5. The organic light-emitting display device of claim 1 , wherein the second pixel defining sub-layer is an inorganic layer.

6. The organic light-emitting display device of claim 1 , wherein the second pixel defining sub-layer comprises at least one material selected from the group consisting of SiO2, SiNx, Al2O3, CuOx, Tb4O7, Y2O3, Nb2O5, and Pr2O3.

7. The organic light-emitting display device of claim 1 , wherein the second pixel defining sub-layer has a thickness of about 0.1 to about 1 μm.

8. A method of manufacturing an organic light-emitting display device according to claim 1 , the method comprising:

forming the plurality of first electrodes with each first electrode disposed in each pixel on the substrate;

forming the first pixel defining sub-layer between each two adjacent first electrodes;

forming the second pixel defining sub-layer to cover the first pixel defining sub-layer and surface edge portions of each two adjacent first electrodes;

forming the intermediate layer on the first electrode, the intermediate layer comprising the emission layer; and

forming the second electrode facing the plurality of first electrodes.

9. The method of claim 8 , further comprising forming the opening in a center of the second pixel defining sub-layer.

10. The method of claim 9 , wherein the opening is formed using a photolithography process.

11. The method of claim 8 , wherein the first pixel defining sub-layer is formed as an organic layer.

12. The method of claim 8 , wherein the first pixel defining sub-layer is formed of at least one material selected from the group consisting of polyacryl, polyimide, polyamide (PA), benzocyclobutene (BCB) and a phenolic resin.

13. The method of claim 8 , wherein the first pixel defining sub-layer has a thickness of about 0.2 to about 3 μm.

14. The method of claim 8 , wherein the second pixel defining sub-layer is formed as an inorganic layer.

15. The method of claim 8 , wherein the second pixel defining sub-layer is formed of at least one material selected from the group consisting of SiO2, SiNx, Al2O3, CuOx, Tb4O7, Y2O3, Nb2O5, and Pr2O3.

16. The method of claim 9 , wherein the second pixel defining sub-layer has a thickness of about 0.1 to about 1 μm.

17. An organic light-emitting display device comprising:

a substrate;

a plurality of pixels on the substrate;

a plurality of first electrodes, each first electrode disposed in each pixel of the plurality of pixels and contacting a planarization layer;

a pixel defining layer comprising:

an organic pixel defining sub-layer disposed between each two adjacent first electrodes, wherein the organic pixel defining sub-layer contacts the planarization layer; and

an inorganic pixel defining sub-layer covering the organic pixel defining sub-layer and surface edge portions of each two adjacent first electrodes, wherein the inorganic pixel defining sub-layer is configured to discharge an outgas generated from the organic pixel defining sub-layer through an opening in a center of the inorganic pixel defining sub-layer;

an intermediate layer disposed on each of the first electrodes and comprising an emission layer; and

a second electrode configured to face the first electrodes.

18. The organic light-emitting display device of claim 17 , wherein the organic pixel defining sub-layer has a thickness of about 0.2 to about 3 μm.

19. The organic light-emitting display device of claim 17 , wherein the inorganic pixel defining sub-layer has a thickness of about 0.1 to about 1 μm.

Assignments (1)
MERGER Recorded Aug 31, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028921/0334 →