IP Library Patent Application 13094940
Patent Application
App. No. 13/094,940

SOLAR CELL AND MANUFACTURING METHOD THEREOF

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Quick Facts
Patent No.
US None
App. No.
13/094,940
Abstract

A solar cell includes a base layer including a first conductive type impurity element, an upper surface, and a lower surface opposing the upper surface, an emitter layer disposed on the upper surface of the base layer and including a second conductive type impurity element opposing the first conductive type impurity element, a front electrode connected to the emitter layer, a first passivation layer disposed on the lower surface of the base layer, and a rear electrode disposed on the first passivation layer and connected to the base layer. The first passivation layer includes a silicon nitride group compound, and a refractive index of the silicon nitride group compound is less than about 1.96.

Claims (47)

1 . A solar cell comprising:

a base layer including a first conductive type impurity element from a first Group of elements, an upper surface, and a lower surface opposing the upper surface;

an emitter layer on the upper surface of the base layer and including a second conductive type impurity element from a second Group of elements different from the first Group;

a front electrode connected to the emitter layer;

a first passivation layer on the lower surface of the base layer; and

a rear electrode on the first passivation layer and connected to the base layer,

wherein the first passivation layer includes a silicon nitride group compound, and a refractive index of the silicon nitride group compound is equal to or less than about 1.96.

2 . The solar cell of claim 1 , wherein

the refractive index of the silicon nitride group compound is in a range of about 1.8 to about 1.96.

3 . The solar cell of claim 2 , wherein

a light absorption coefficient of the first passivation layer is equal to or less than about 0.01.

4 . The solar cell of claim 3 , further comprising

a second passivation layer between the lower surface of the base layer and the first passivation layer.

5 . The solar cell of claim 4 , wherein

the second passivation layer includes of aluminum oxide.

6 . The solar cell of claim 5 , further comprising

a reflection prevention layer on the emitter layer.

7 . The solar cell of claim 6 , wherein

the front electrode is extended through the reflection prevention layer, and is connected to the emitter layer.

8 . The solar cell of claim 1 , wherein

a portion of the rear electrode is extended through the first passivation layer, and is connected to the base layer.

9 . The solar cell of claim 8 , further comprising

a rear electric field layer on the lower surface of the base layer, the first passivation layer being between the rear electric field layer and the base layer.

10 . The solar cell of claim 1 , wherein the first Group and the second Group are selected from International Union of Pure and Applied Chemistry Groups III and V elements.

11 . A method manufacturing a solar cell, the method comprising:

forming a base layer including a first conductive type impurity element from a first Group of elements, an upper surface, and a lower surface opposing the upper surface;

forming an emitter layer on the upper surface of the base layer, and including a second conductive type impurity element from a second Group of elements opposing the first Group of elements;

forming a first passivation layer on the lower surface of the base layer;

forming a second passivation layer on the first passivation layer; and

forming a front electrode connected to the emitter layer, and a rear electrode on the second passivation layer and connected to the base layer,

wherein the second passivation layer includes a silicon nitride group compound, and a refractive index of the silicon nitride group compound is equal to or less than about 1.96.

12 . The method of claim 11 , wherein

the refractive index of the silicon nitride group compound is in a range of about 1.8 to about 1.96.

13 . The method of claim 12 , wherein

a light absorption coefficient of the second passivation layer is equal to or less than about 0.01.

14 . The method of claim 13 , further comprising

forming a reflection prevention layer on the emitter layer.

15 . The method of claim 14 , wherein

the first passivation layer is formed of aluminum oxide.

16 . The method of claim 11 , wherein

the forming a second passivation layer includes plasma-enhanced chemical vapor deposition.

17 . The method of claim 11 , wherein

the forming a second passivation layer includes forming the silicon nitride group compound by using a raw gas including silane or ammonia.

18 . The method of claim 17 , wherein

the raw gas for the formation of the silicon nitride group compound further includes nitrogen.

19 . The method of claim 18 , wherein

the forming a second passivation layer includes a process condition that gas flows of the silane, the ammonia, and the nitrogen are respectively 1000 standard cubic centimeters, 15,000 standard cubic centimeters, and 18,000 standard cubic centimeters.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2015
From: SAMSUNG SDI CO., LTD.
To: INTELLECTUAL KEYSTONE TECHNOLOGY LLC
Reel/Frame 035641/0964 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: SAMSUNG DISPLAY CO., LTD.
To: SAMSUNG SDI CO., LTD.
Reel/Frame 031549/0304 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2012
From: SAMSUNG ELECTRONICS, CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028999/0398 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2011
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG ELECTRONICS CO., LTD.; SAMSUNG SDI CO., LTD.
Reel/Frame 026627/0129 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2011
From: SEO, KYOUNG JIN; MEEMONGKOLKIAT, VICHAI
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 026186/0915 →