Earth-boring tools having shaped cutting elements
View Patent ↗Cutting elements include a volume of superabrasive material. The volume of superabrasive material comprises a front-cutting surface, an end-cutting surface, a cutting edge, and lateral side surfaces extending between and intersecting each of the front-cutting surface and the end-cutting surface. An earth-boring tool may comprise a bit body and at least one cutting element attached to the bit body. Methods of forming cutting elements comprise forming a volume of superabrasive material comprising forming a front-cutting surface, an end-cutting surface, a cutting edge, and lateral side surfaces extending between and intersecting each of the front-cutting surface and the end-cutting surface. Methods of forming earth-boring tools comprise forming a cutting element and attaching the cutting element to an earth-boring tool.
1. An earth-boring tool, comprising:
a fixed-cutter bit body having a plurality of blades; and
at least one cutting element attached to a blade of the fixed-cutter bit body, the at least one cutting element comprising:
a side surface comprising a first substantially planar portion and a second frustoconical portion;
a substantially planar end-cutting surface intersecting the first substantially planar portion and the second frustoconical portion of the side surface;
a cutting edge proximate an intersection between the first substantially planar portion of the side surface and the substantially planar end-cutting surface;
a first lateral chamfer surface extending between and intersecting each of the first substantially planar portion of the side surface, the second frustoconical portion of the side surface, and the substantially planar end-cutting surface; and
a second lateral chamfer surface extending between and intersecting each of the first substantially planar portion of the side surface, the second frustoconical portion of the side surface, and the substantially planar end-cutting surface on an opposing side of the cutting element from the first lateral chamfer surface, the second lateral chamfer surface discontinuous from the first lateral chamfer surface;
wherein the first substantially planar portion of the side surface intersects each of the first lateral chamfer surface and the second lateral chamfer surface;
wherein the at least one cutting element is oriented such that the cutting edge proximate the intersection between the end-cutting surface and the side surface contacts an exposed surface of a subterranean formation when the fixed-cutter bit body is rotated within a wellbore.
2. The earth-boring tool of claim 1 , wherein the at least one cutting element is at least substantially comprised of a volume of superabrasive material.
3. The earth-boring tool of claim 1 , further comprising a cemented carbide substrate and a volume of superabrasive material disposed on the cemented carbide substrate.
4. The earth-boring tool of claim 1 , wherein each of the first lateral chamfer surface and the second lateral chamfer surface comprises a concave surface.
5. The earth-boring tool of claim 1 , wherein each of the first lateral chamfer surface and the second lateral chamfer surface comprises a substantially planar surface.
6. The earth-boring tool of claim 1 , wherein a portion of the side surface comprises a convex shape.
7. The earth-boring tool of claim 1 , wherein the at least one cutting element is generally cylindrical.
8. The earth-boring tool of claim 1 , wherein the at least one cutting element further comprises at least one of:
an at least substantially planar back surface on an opposing side of the cutting element from the side surface; and
an at least substantially planar base end surface on an opposing side of the cutting element from the substantially planar end-cutting surface.
9. The earth-boring tool of claim 1 , wherein the first and second lateral chamfer surfaces comprise flat planar chamfer surfaces intersecting each of the side surface and the substantially planar end-cutting surface.
10. The earth-boring tool of claim 1 , wherein at least one of the first lateral chamfer surface and the second lateral chamfer surface comprises a curved surface.
11. The earth-boring tool of claim 1 , wherein the substantially planar end-cutting surface is oriented at an acute angle greater than zero degrees) (0°) and less than ninety degrees (90°) relative to a longitudinal axis of the at least one cutting element.
12. The earth-boring tool of claim 1 , wherein the substantially planar end-cutting surface is discontinuous from the first lateral chamfer surface and the second lateral chamfer surface.