IP Library Patent Application 13098272
Patent Application
App. No. 13/098,272

REACTION PRODUCTS AND METHODS FOR MAKING AND USING THE SAME

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Patent No.
US None
App. No.
13/098,272
Abstract

Reaction products and methods for making and using the same are provided. In at least one specific embodiment, the fertilizer can include a nitrogen source comprising urea, ammonia, ammonium nitrate, or any combination thereof and a reaction product of formaldehyde, an ammonia source, and a nitrification inhibitor.

Claims (56)

1 . A fertilizer, comprising:

a nitrogen source comprising urea, ammonia, ammonium nitrate, or any combination thereof; and

a reaction product of formaldehyde, an ammonia source, and a nitrification inhibitor.

2 . The fertilizer of claim 1 , wherein the nitrification inhibitor comprises 2-chloro-6-trichloromethyl-pyridine, 5-ethoxy-3-trichloromethyl-1,2,4-thiadiazol, dicyandiamide, 2-amino-4-chloro-6-methyl-pyrimidine, 1,3-benzothyiazole-2-thiol, 4-amino-N-1,3-thiazol-2-ylbenzenesulfonamide, thiourea; guanidine, 3,4-dimethylpyrazole phosphate, 2,4-diamino-6-trichloromethyl-5-triazine, polyetherionophores, 4-amino-1,2,4-triazole, 3-mercapto-1,2,4-triazole, potassium azide, carbon bisulfide, sodium trithiocarbonate, ammonium dithiocarbamate, 2,3, dihydro-2,2-dimethyl-7-benzofuranol methyl-carbamate, N-(2,6-dimethylphenyl)-N-(methoxyacetyl)-alanine methyl ester, ammonium thiosulfate, 1-hydroxypyrazole, 2-methylpyrazole-1-carboxamide, derivatives thereof, and any combination thereof.

3 . The fertilizer of claim 1 , wherein a molar ratio of the formaldehyde to ammonia in the reaction product ranges from about 3:1 to about 9:1 and a molar ratio of the formaldehyde to nitrification inhibitor in the reaction product ranges from about 1:1 to about 3:1.

4 . The fertilizer of claim 1 , wherein reacting the formaldehyde, ammonia source, and nitrification inhibitor comprises:

combining the formaldehyde and the nitrification inhibitor at a molar ratio from about 1:1 to about 3:1 to produce a first mixture;

heating the first mixture to a temperature ranging from about 50° C. to about 80° C.;

introducing ammonium chloride to the first mixture to produce a second mixture, wherein the total amount of ammonium chloride introduced to the first mixture provides a formaldehyde to ammonia molar ratio ranging from about 3:1 to about 9:1;

heating the second mixture to a temperature ranging from about 70° C. to about 90° C.; and

cooling the second mixture to produce the reaction product.

5 . The fertilizer of claim 1 , wherein the reaction product comprises from about 30 mol % to about 70 mol % formaldehyde, from about 5 mol % to about 25 mol % ammonia, and from about 15 mol % to about 45 mol % nitrification inhibitor, based on a total weight of the formaldehyde, the ammonia, and the nitrification inhibitor.

6 . The fertilizer of claim 1 , wherein a molar ratio of the formaldehyde to ammonia in the reaction product ranges from about 1:1 to about 8:1 and a molar ratio of the formaldehyde to nitrification inhibitor in the reaction product ranges from about 1:1 to about 7:1.

7 . The fertilizer of claim 1 , wherein the reaction product is produced by reacting the formaldehyde, ammonia source, and nitrification inhibitor in water under alkaline reaction conditions to yield an aqueous reaction product.

8 . The fertilizer of claim 1 , wherein the ammonia source comprises one or more ammonium salts, aqueous ammonia, anhydrous ammonia, or any combination thereof.

9 . The fertilizer of claim 1 , wherein a concentration of the reaction product in the fertilizer ranges from about 0.1 wt % to about 20 wt %, based on a total amount of nitrogen in the nitrogen source.

10 . The fertilizer of claim 1 , wherein a concentration of the reaction product in the fertilizer ranges from about 1 wt % to about 15 wt %, based on a total amount of nitrogen in the nitrogen source.

11 . The fertilizer of claim 1 , wherein the reaction product further comprises a urease inhibitor reacted with the formaldehyde, ammonia source, and nitrification inhibitor, and wherein the urease inhibitor comprises N-(n-butyl)thiophosphoric triamide, N-(n-butly)phosphoric triamide, thiophosphoryl triamide, phenyl phosphorodiamidate, cyclohexyl phosphoric triamide, cyclohexyl thiophosphoric triamide, phosphoric triamide, hydroquinone, p-benzoquinone, hexamidocyclotriphosphazene, thiopyridines, thiopyrimidines, thiopyridine-N-oxides, N,N-dihalo-2-imidazolidinone, N-halo-2-oxazolidinone, derivatives thereof, or any combination thereof.

12 . The fertilizer of claim 1 , further comprising one or more urease inhibitors.

13 . The fertilizer of claim 1 , wherein the reaction product further comprises urea reacted with the formaldehyde, ammonia source, and nitrification inhibitor.

14 . The fertilizer of claim 1 , wherein the nitrogen source comprises anhydrous ammonia.

15 . A method for making a fertilizer, comprising:

reacting formaldehyde, an ammonia source, and a nitrification inhibitor under conditions sufficient to produce a reaction product; and

combining the reaction product with a nitrogen source to produce a fertilizer, wherein the nitrogen source comprises urea, ammonia, ammonium nitrate, or any combination thereof.

16 . The method of claim 15 , further comprising reacting at least one of urea and a urease inhibitor with the formaldehyde, ammonia source, and nitrification inhibitor to produce the reaction product.

17 . The method of claim 15 , wherein the nitrification inhibitor comprises 2-chloro-6-trichloromethyl-pyridine; 5-ethoxy-3-trichloromethyl-1,2,4-thiadiazol; dicyandiamide; 2-amino-4-chloro-6-methyl-pyrimidine; 1,3-benzothiazole-2-thiol; 4-amino-N-1,3-thiazol-2-ylbenzenesulfonamide; thiourea; guanidine; 3,4-dimethylpyrazole phosphate; 2,4-diamino-6-trichloromethyl-5-triazine; polyetherionophores; 4-amino-1,2,4-triazole; 3-mercapto-1,2,4-triazole; potassium azide; carbon bisulfide; sodium trithiocarbonate; ammonium dithiocarbamate; 2,3, dihydro-2,2-dimethyl-7-benzofuranol methyl-carbamate; N-(2,6-dimethylphenyl)-N-(methoxyacetyl)-alanine methyl ester; ammonium thiosulfate; 1-hydroxypyrazole; 2-methylpyrazole-1-carboxamide; derivatives thereof, or any combination thereof.

18 . The method of claim 15 , wherein an amount of the reaction product in the fertilizer ranges from about 0.5 wt % to about 20 wt %, based on a total amount of nitrogen in the nitrogen source.

19 . The method of claim 15 , wherein the nitrogen source is disposed within a soil and the reaction product is combined with the nitrogen source within the soil.

20 . The method of claim 15 , wherein a molar ratio of the formaldehyde to ammonia in the reaction product ranges from about 3:1 to about 9:1 and a molar ratio of the formaldehyde to nitrification inhibitor in the reaction product ranges from about 1:1 to about 3:1.

21 . The method of claim 15 , wherein reacting the formaldehyde, ammonia source, and nitrification inhibitor comprises:

combining the formaldehyde and the nitrification inhibitor at a molar ratio from about 1:1 to about 3:1 to produce a first mixture;

heating the first mixture to a temperature ranging from about 50° C. to about 80° C.;

introducing ammonium chloride to the first mixture to produce a second mixture, wherein the total amount of ammonium chloride introduced to the first mixture provides a formaldehyde to ammonia molar ratio ranging from about 3:1 to about 9:1;

heating the second mixture to a temperature ranging from about 70° C. to about 90° C.; and

cooling the second mixture to produce the reaction product.

22 . The method of claim 15 , wherein the reaction product comprises from about 30 mol % to about 70 mol % formaldehyde, from about 5 mol % to about 25 mol % ammonia, and from about 15 mol % to about 45 mol % nitrification inhibitor, based on a total weight of the formaldehyde, the ammonia, and the nitrification inhibitor.

23 . The method of claim 15 , wherein a molar ratio of the formaldehyde to ammonia in the reaction product ranges from about 1:1 to about 8:1 and a molar ratio of the formaldehyde to nitrification inhibitor in the reaction product ranges from about 1:1 to about 7:1.

24 . The method of claim 15 , wherein the reaction product is produced by reacting the formaldehyde, ammonia source, and nitrification inhibitor in water under alkaline reaction conditions to yield an aqueous reaction product.

25 . The method of claim 15 , wherein the ammonia source comprises one or more ammonium salts, aqueous ammonia, anhydrous ammonia, or any combination thereof.

26 . The method of claim 15 , wherein a concentration of the reaction product in the fertilizer ranges from about 0.1 wt % to about 20 wt %, based on a total amount of nitrogen in the nitrogen source.

27 . The method of claim 15 , wherein a concentration of the reaction product in the fertilizer ranges from about 1 wt % to about 15 wt %, based on a total amount of nitrogen in the nitrogen source.

28 . The method of claim 15 , wherein the reaction product further comprises a urease inhibitor reacted with the formaldehyde, ammonia source, and nitrification inhibitor, and wherein the urease inhibitor comprises N-(n-butyl)thiophosphoric triamide, N-(n-butly)phosphoric triamide, thiophosphoryl triamide, phenyl phosphorodiamidate, cyclohexyl phosphoric triamide, cyclohexyl thiophosphoric triamide, phosphoric triamide, hydroquinone, p-benzoquinone, hexamidocyclotriphosphazene, thiopyridines, thiopyrimidines, thiopyridine-N-oxides, N,N-dihalo-2-imidazolidinone, N-halo-2-oxazolidinone, derivatives thereof, or any combination thereof.

29 . The method of claim 15 , further comprising combining one or more urease inhibitors with the reaction product and the nitrogen source.

30 . The method of claim 15 , wherein the nitrogen source comprises anhydrous ammonia.

31 . A method for reducing nitrification in soil, comprising:

reacting formaldehyde, an ammonia source, and a nitrification inhibitor under conditions sufficient to produce a reaction product;

applying the reaction product to a soil.

32 . The method of claim 31 , wherein one or more nitrogen sources is disposed within the soil and the reaction product is combined with the one or more nitrogen sources within the soil.

33 . The method of claim 32 , wherein the one or more nitrogen sources comprise urea, ammonia, ammonium nitrate, or any combination thereof.

34 . The method of claim 31 , further comprising disposing one or more nitrogen sources on the soil, within the soil, or both, wherein the one or more nitrogen sources comprise animal manure, animal urine, or a combination thereof.

35 . The method of claim 34 , wherein the reaction product is applied to the soil after the one or more nitrogen sources, before the one or more nitrogen sources, or both.

36 . The method of claim 31 , wherein the amount of reaction product applied to the soil ranges from about 1 kg/ha to about 50 kg/ha.

37 . The method of claim 32 , wherein an amount of the reaction product applied to the soil ranges from about 1 wt % to about 25 wt %, based on a total amount of nitrogen in the one or more nitrogen sources.

38 . The method of claim 31 , further comprising reacting urea with the formaldehyde, ammonia source, and nitrification inhibitor to produce the reaction product.

39 . The method of claim 31 , further comprising reacting a urease inhibitor with the formaldehyde, ammonia source, and nitrification inhibitor, and wherein the urease inhibitor comprises N-(n-butyl)thiophosphoric triamide, N-(n-butly)phosphoric triamide, thiophosphoryl triamide, phenyl phosphorodiamidate, cyclohexyl phosphoric triamide, cyclohexyl thiophosphoric triamide, phosphoric triamide, hydroquinone, p-benzoquinone, hexamidocyclotriphosphazene, thiopyridines, thiopyrimidines, thiopyridine-N-oxides, N,N-dihalo-2-imidazolidinone, N-halo-2-oxazolidinone, derivatives thereof, or any combination thereof.

40 . The method of claim 31 , further comprising combining a urease inhibitor with the reaction product.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2011
From: GABRIELSON, KURT D.; EPLING, MARY L.
To: GEORGIA-PACIFIC CHEMICALS, LLC
Reel/Frame 026767/0830 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2011
From: GEORGIA-PACIFIC CHEMICALS LLC
To: KOCH AGRONOMIC SERVICES, LLC
Reel/Frame 026767/0836 →