IP Library Granted Patent US 8,618,538
Granted Patent B2
US 8,618,538 · App. 13/099,108 · Granted Dec 31, 2013

Thin film transistor array panel and manufacturing method thereof

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Quick Facts
Patent No.
US 8,618,538
App. No.
13/099,108
Granted
Dec 31, 2013
Kind
B2
Abstract

A thin film transistor array panel is provided that includes: a gate electrode that is disposed on an insulating substrate; a gate insulating layer that is disposed on the gate electrode; an oxide semiconductor that is disposed on the gate insulating layer; a blocking layer that is disposed on the oxide semiconductor; a source electrode and a drain electrode that are disposed on the blocking layer; a passivation layer that is disposed on the source electrode and drain electrode; and a pixel electrode that is disposed on the passivation layer. The blocking layer includes a first portion that is covered by the source electrode and drain electrode and a second portion that is not covered by the source electrode and drain electrode, and the first portion and the second portion include different materials.

Claims (54)

1. A thin film transistor array panel, comprising:

a gate electrode disposed on a substrate;

a gate insulating layer disposed on the gate electrode;

an oxide semiconductor disposed on the gate insulating layer;

a blocking layer disposed on the oxide semiconductor;

a source electrode and a drain electrode disposed on the blocking layer;

a passivation layer disposed on the source electrode and drain electrode; and

a pixel electrode disposed on the passivation layer, wherein,

the blocking layer comprises a first portion that is covered by the source electrode and the drain electrode, and a second portion that is disposed on a channel region of the oxide semiconductor,

the first portion of the blocking layer pattern comprises a silicide or amorphous silicon,

the second portion of the blocking layer pattern comprises silicon oxide (SiO x ), and

the silicon oxide (SiO x ) content of the second portion is greater than the silicon oxide (SiO x ) content of the first portion.

2. The thin film transistor array panel of claim 1 , wherein the second portion of the blocking layer is electrically insulating.

3. The thin film transistor array panel of claim 1 , wherein the oxide semiconductor layer comprises gallium indium zinc oxide (GIZO).

4. The thin film transistor array panel of claim 1 , wherein the oxide semiconductor layer comprises:

a lower layer that comprises gallium indium zinc oxide (GIZO); and

an upper layer that comprises GIZO, the upper layer having a lower indium content than the lower layer.

5. The thin film transistor array panel of claim 1 , wherein the source electrode and drain electrode each comprise a lower layer and an upper layer.

6. The thin film transistor array panel of claim 5 , wherein:

the lower layer comprises titanium (Ti) and

the upper layer comprises copper (Cu).

7. The thin film transistor array panel of claim 1 , wherein

the oxide semiconductor layer comprises gallium indium zinc oxide (GIZO), ZnSnO (ZTO), or indium zinc oxide (IZO).

8. The thin film transistor array panel of claim 7 , wherein the oxide semiconductor layer comprises:

a lower layer that comprises GIZO; and

an upper layer that comprises GIZO, the upper layer having a lower indium content than the lower layer.

9. A method for manufacturing a thin film transistor array panel, comprising:

forming a gate electrode on a substrate;

forming a gate insulating layer on the gate electrode;

forming an oxide semiconductor layer on the gate insulating layer;

forming a blocking layer on the oxide semiconductor layer;

forming a metal layer on the blocking layer;

forming a first photosensitive film pattern on the metal layer;

etching the metal layer, the blocking layer, and the oxide semiconductor layer, using the first photosensitive film pattern as a mask, to form a metal layer pattern, a blocking layer pattern, and an oxide semiconductor layer pattern;

performing an etch-back process on the first photosensitive film pattern, so as to form a second photosensitive film pattern that comprises an opening disposed above a channel region of the oxide semiconductor layer pattern;

etching the metal layer through the opening, to form a source electrode and a drain electrode on the blocking layer;

oxidizing a portion of the blocking layer pattern that is disposed above the channel region of the oxide semiconductor layer pattern, such that the oxide semiconductor layer pattern has a first portion that is not oxidized and a second portion that is oxidized;

forming a passivation layer on the source electrode and the drain electrode; and

forming a pixel electrode on the passivation layer, wherein,

the first portion of the blocking layer pattern comprises a silicide or amorphous silicon,

the second portion of the blocking layer pattern comprises silicon oxide (SiO x ), and

the silicon oxide (SiO x ) content of the second portion is greater than the silicon oxide (SiO x ) content of the first portion.

10. The method of claim 9 , wherein the first photosensitive film pattern comprises:

a first portion having a first thickness; and

a second portion having a second thickness that is less than the first thickness.

11. The method of claim 10 , wherein the second portion of the first photosensitive film pattern is disposed over the channel region.

12. The method of claim 10 , wherein the thickness of the second photosensitive film pattern is less than the thickness of the first portion of the first photosensitive film pattern.

13. The method of claim 9 , wherein the oxide semiconductor layer pattern comprises gallium indium zinc oxide (GIZO), ZnSnO (ZTO), or indium zinc oxide (IZO).

14. The method of claim 9 , wherein the oxide semiconductor layer pattern comprises:

a lower layer that comprises gallium indium zinc oxide (GIZO); and

an upper layer that comprises GIZO, the upper layer having a lower indium content than the lower layer.

15. The method of claim 9 , wherein the source electrode and drain electrode each comprise:

a lower layer that comprises titanium (Ti); and

an upper layer that comprises copper (Cu).

Assignments (2)
CHANGE OF NAME Recorded Aug 28, 2012
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028860/0076 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2011
From: KHANG, YOON HO; YU, SE HWAN; CHANG, CHONG SUP; PARK, SANG HO; KANG, SU-HYOUNG
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 026211/0866 →