Drill bits and drilling apparatuses including the same
View Patent ↗A roof-bolt drill bit may have a bit body rotatable about a central axis. At least one coupling pocket may be defined in the bit body. At least one cutting element may be at least partially disposed in the at least one coupling pocket. The at least one cutting element may include a cutting face, an element back surface, and an element side surface extending around an outer periphery of the cutting face. The element side surface may include a first element side surface abutting a first pocket side surface of the at least one coupling pocket and a second element side surface abutting a second pocket side surface of the at least one coupling pocket. At least one of the first element side surface and the second element side surface may have a substantially planar surface.
1. A roof-bolt drill bit, the roof-bolt drill bit comprising:
a bit body rotatable about a central axis;
at least one coupling pocket defined in the bit body, the at least one coupling pocket being defined by:
a pocket back surface;
a first pocket side surface comprising a substantially planar surface extending from the pocket back surface;
a second pocket side surface comprising a substantially planar surface extending from the pocket back surface, the second pocket side surface being nonparallel to the first pocket side surface;
at least one cutting element at least partially disposed in the at least one coupling pocket, the at least one cutting element comprising:
a cutting face;
an element back surface opposite the cutting face, the element back surface abutting the pocket back surface;
an element side surface extending around an outer periphery of the cutting face, the element side surface comprising:
a first element side surface;
a second element side surface;
a third element side surface extending between the first element side surface and the second element side surface, the third element side surface facing toward the bit body;
wherein:
the first pocket side surface and the second pocket side surface are separated from one another;
at least one of the first element side surface and the second element side surface comprises a substantially planar surface;
the first element side surface is adjacent to the first pocket side surface;
the second element side surface is adjacent to the second pocket side surface;
the third element side surface does not abut a surface of the at least one coupling pocket;
the third element side surface extends between the first pocket side surface and the second pocket side surface.
2. The roof-bolt drill bit of claim 1 , wherein the first element side surface comprises a substantially planar surface that is substantially parallel to the first pocket side surface.
3. The roof-bolt drill bit of claim 2 , wherein the second element side surface comprises a substantially planar surface that is substantially parallel to the second pocket side surface.
4. The roof-bolt drill bit of claim 2 , wherein:
the second element side surface is arcuate;
the second pocket side surface extends tangentially relative to a region of the second element side surface contacting the second pocket side surface.
5. The roof-bolt drill bit of claim 1 , wherein:
the at least one coupling pocket is further defined by a pocket transition region extending between the first pocket side surface and the second pocket side surface.
6. The roof-bolt drill bit of claim 1 , wherein:
the third element side surface comprises a substantially planar surface;
the pocket transition region is arcuate.
7. The roof-bolt drill bit of claim 1 , wherein:
the third element side surface is arcuate;
the pocket transition region is arcuate.
8. The roof-bolt drill bit of claim 1 , further comprising a chamfer extending around a peripheral portion of the at least one cutting element between the cutting face and a portion of the element side surface.
9. The roof-bolt drill bit of claim 1 , wherein the at least one cutting element further comprises a superabrasive table bonded to a substrate.
10. The roof-bolt drill bit of claim 9 , wherein the superabrasive table comprises a polycrystalline diamond material.
11. The roof-bolt drill bit of claim 1 , further comprising at least one fluid delivery port defined in the bit body.
12. The roof-bolt drill bit of claim 1 , further comprising:
at least one debris opening defined in the bit body;
a vacuum hole defined in the bit body extending from the at least one debris opening.
13. The roof-bolt drill bit of claim 12 , wherein:
a portion of the cutting element is at least partially disposed in the at least one debris opening.
14. The roof-bolt drill bit of claim 1 , wherein the at least one cutting element comprises two cutting elements positioned circumferentially substantially 180° apart with substantially the same back rake angles and side rake angles.
15. The roof-bolt drill bit of claim 14 , wherein the at least one cutting element is positioned with a back rake angle of between approximately 5° and approximately 45° and a side rake angle of between approximately 0° and approximately 20°.
16. The roof-bolt drill bit of claim 1 , wherein the first pocket side surface and the second pocket side surface are separated from one another by a gap.
17. The roof-bolt drill bit of claim 1 , wherein the first pocket side surface and the second pocket side surface are separated from one another by a pocket transition region.
18. A roof-bolt drilling apparatus, the roof-bolt drilling apparatus comprising:
a drill steel;
a drill bit mounted to the drill steel, the drill bit comprising:
a bit body rotatable about a central axis;
at least one coupling pocket defined in the bit body, the at least one coupling pocket being defined by:
a pocket back surface;
a first pocket side surface comprising a substantially planar surface extending from the pocket back surface;
a second pocket side surface comprising a substantially planar surface extending from the pocket back surface, the second pocket side surface being nonparallel to the first pocket side surface;
at least one cutting element at least partially disposed in the at least one coupling pocket, the at least one cutting element comprising:
a cutting face;
an element back surface opposite the cutting face, the element back surface abutting the pocket back surface;
an element side surface extending around an outer periphery of the cutting face, the element side surface comprising:
a first element side surface;
a second element side surface;
a third element side surface extending between the first element side surface and the second element side surface, the third element side surface facing toward the bit body;
wherein:
the first pocket side surface and the second pocket side surface are separated from one another;
at least one of the first element side surface and the second element side surface comprises a substantially planar surface;
the first element side surface is adjacent to the first pocket side surface;
the second element side surface is adjacent to the second pocket side surface;
the third element side surface does not abut a surface of the at least one coupling pocket;
the third element side surface extends between the first pocket side surface and the second pocket side surface.