Reduced wattage gas discharge lamp
A reduced wattage gas discharge lamp and method of making same. The gas discharge lamp includes a light transmissive envelope with an inner surface, having a light scattering reflective layer disposed thereon. A phosphor layer is coated on an inner surface of the light scattering reflective layer. A discharge-sustaining gaseous mixture is retained inside the light-transmissive envelope. The discharge-sustaining gaseous mixture includes at least 88% argon, by volume, at a low pressure. An electrode is located within the light-transmissive envelope. The electrode is capable of providing an electric discharge to trigger a reaction within the light-transmissive envelope to cause the lamp to emit light. The remainder of the discharge-sustaining gaseous mixture is substantially neon, at a low pressure. The low pressure is about 3.6 Torr.
1. A gas discharge lamp comprising:
a light-transmissive envelope;
a light scattering reflective layer disposed on an inner surface of the light-transmissive envelope;
a phosphor layer coated on an inner surface of the light scattering reflective layer;
a discharge-sustaining gaseous mixture retained inside the light-transmissive envelope, the discharge-sustaining gaseous mixture comprising at least more than 95% argon, by volume, the remainder neon, by volume, at a low pressure; and
an electrode located within the light-transmissive envelope, wherein the electrode is capable of providing an electric discharge to trigger a reaction within the light-transmissive envelope to cause the lamp to emit light.
2. The gas discharge lamp of claim 1 , wherein the discharge-sustaining gaseous mixture is at a low pressure of about 3.6 Torr.
3. The gas discharge lamp of claim 1 , wherein the phosphor layer comprises a blended triphosphor system of red, green, and blue color-emitting rare earth phosphors.
4. The gas discharge lamp of claim 3 , wherein the phosphor layer is comprised of jumbo particles ranging in size between at least more than six microns and about ten microns.
5. A method of making a low pressure gas discharge lamp including mercury, the method comprising:
connecting a light-transmissive envelope with an electrode, the electrode to provide a discharge, the light-transmissive envelope having an inner surface;
disposing a light scattering reflective layer on the inner surface of the light-transmissive envelope, the light scattering reflective layer having an inner surface;
coating a phosphor layer on the inner surface of the light scattering reflective layer;
dispensing mercury inside the light-transmissive envelope; and
supplying a gaseous mixture inside the light-transmissive envelope, the gaseous mixture comprising at least more than 95% argon, by volume, with a remainder of the gaseous mixture comprises neon, the gaseous mixture at a low pressure.
6. The method of claim 5 wherein supplying comprises:
supplying a gaseous mixture inside the light-transmissive envelope, the gaseous mixture comprising at least more than 95% argon, by volume, remainder neon, by volume, the gaseous mixture at a pressure of about 3.6 Torr.
7. The method of claim 5 , wherein coating a phosphor layer comprises:
coating a phosphor layer comprising a blended triphosphor system of red, green, and blue color-emitting rare earth phosphors on the inner surface of the light scattering reflective layer.