IP Library Granted Patent US 10,473,355
Granted Patent B2
US 10,473,355 · App. 13/110,465 · Granted Nov 12, 2019

Split system dehumidifier

Inventor: Timothy S. O'Brien (DeForest, WI)
Assignee: Therma-Stor LLC
F24F12/006
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Quick Facts
Patent No.
US 10,473,355
App. No.
13/110,465
Granted
Nov 12, 2019
Kind
B2
Abstract

A split-system dehumidifier includes an evaporator unit, a heat exchange unit, and a supply fan located inside a structure, and a remote condenser system located outside the structure. The evaporator unit receives a pre-cooled airflow and a flow of refrigerant, and generates a cooled airflow by facilitating heat transfer from the pre-cooled airflow to the flow of refrigerant. The heat exchange unit receives the cooled airflow generated by the evaporator unit and an incoming airflow from within the structure, and generates the pre-cooled airflow by facilitating heat transfer from the incoming airflow to the cooled airflow. The heat transfer transforms the received cooled airflow into an outgoing airflow having a relative humidity less than a relative humidity of the cooled airflow. The supply fan provides the outgoing airflow to inside the structure. The remote condenser system uses ambient air from outside the structure to cool the flow of refrigerant.

Claims (33)

1. A split-system dehumidifier, comprising:

an evaporator unit located inside a structure and operable to:

receive a pre-cooled airflow;

receive a flow of refrigerant; and

generate a cooled airflow by facilitating heat transfer from the pre-cooled airflow to the flow of refrigerant;

a heat exchange unit located inside the structure and operable to:

receive the cooled airflow generated by the evaporator unit;

receive an incoming airflow from within the structure; and

generate the pre-cooled airflow from the incoming airflow by facilitating heat transfer from the incoming airflow to the cooled airflow, the heat transfer from the incoming airflow to the cooled airflow transforming the received cooled airflow into an outgoing airflow, wherein the outgoing airflow has a relative humidity less than a relative humidity of the cooled airflow and is warmer than the cooled airflow;

a supply fan located inside the structure and positioned downstream of the evaporator unit and the heat exchange unit, the supply fan operable to provide the outgoing airflow to inside the structure, wherein the outgoing airflow is not being reheated as it is being provided to inside the structure;

a remote condenser system located outside the structure and operable to use ambient air from outside the structure to cool the flow of refrigerant; and

a control unit operable to modulate the speed of the supply fan based on a humidity within the structure such that the supply fan is stopped when the humidity drops below a lower limit.

2. The split-system dehumidifier of claim 1 , wherein the evaporator unit receives the flow of refrigerant from an expansion device that is operable to:

receive the flow of refrigerant from a condenser unit that is part of the remote condenser system; and

reduce the pressure of the flow of refrigerant, thereby reducing the temperature of the flow of refrigerant.

3. The split-system dehumidifier of claim 1 , further comprising a compressor unit that is part of the remote condenser system and operable to:

receive the flow of refrigerant from the evaporator unit; and

pressurize the flow of refrigerant.

4. The split-system dehumidifier of claim 3 , further comprising a condenser unit that is part of the remote condenser system and operable to:

receive the flow of refrigerant from the compressor unit; and

cool the flow of refrigerant by facilitating heat transfer from the flow of refrigerant to ambient air outside the structure.

5. The split-system dehumidifier of claim 1 , further comprising:

a humidistat operable to generate a signal corresponding to the humidity within the structure; and

the control unit is further operable to:

receive the signal corresponding to the humidity within the structure from the humidistat; and

determine, based on the received signal, whether to engage or disengage the supply fan.

6. The split-system dehumidifier of claim 1 , further comprising:

a thermostat operable to generate a signal corresponding to a temperature within the structure; and

the control unit operable to:

receive the signal corresponding to the temperature within the structure from the thermostat; and

determine, based on the received signal, whether to engage or disengage the supply fan.

7. The split-system of dehumidifier of claim 1 , wherein the control unit modulates the speed of the supply fan based on an absolute humidity of the cooled airflow such that the speed of the supply fan is reduced or the supply fan is stopped when the absolute humidity drops below a lower limit.

8. The split-system dehumidifier of claim 1 , wherein the control unit is further operable to modulate the speed of the supply fan in order to achieve a desired sensible heat ratio.

Assignments (13)
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 056650/0303 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 056647/0868 →
SECURITY INTEREST Recorded Sep 15, 2020
From: THERMA-STOR LLC
To: CIBC BANK USA
Reel/Frame 053775/0394 →
SECURITY INTEREST Recorded May 23, 2018
From: THERMA-STOR LLC
To: CIBC BANK USA
Reel/Frame 046227/0045 →
RELEASE OF SECURITY INTEREST Recorded May 23, 2018
From: CIBC BANK USA
To: THERMA-STOR LLC
Reel/Frame 046226/0880 →
SECURITY INTEREST Recorded Jan 8, 2018
From: THERMA-STOR LLC
To: CIBC BANK USA
Reel/Frame 045021/0635 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2018
From: TECHNOLOGIES HOLDINGS CORP.
To: THERMA-STOR LLC
Reel/Frame 045003/0972 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2017
From: TECHNOLOGIES HOLDINGS CORP.; THERMA-STOR LLC
To: THERMA-STOR LLC
Reel/Frame 044997/0596 →
RELEASE OF SECURITY INTEREST Recorded Dec 7, 2017
From: BANK OF AMERICA, N.A.
To: TECHNOLOGIES HOLDINGS CORP.
Reel/Frame 044745/0810 →
RELEASE OF SECURITY INTEREST Recorded Nov 27, 2017
From: BANK OF AMERICA, N.A., FORMERLY LASALLE BUSINESS CREDIT, INC.
To: TECHNOLOGIES HOLDINGS CORP. F/K/A BOU-MATIC TECHNOLOGIES CORPORATION
Reel/Frame 044510/0954 →
RELEASE OF SECURITY INTEREST Recorded Nov 27, 2017
From: BANK OF AMERICA, N.A., FORMERLY LASALLE BUSINESS CREDIT, INC.
To: TECHNOLOGIES HOLDINGS CORP. F/K/A BOU-MATIC TECHNOLOGIES CORPORATION
Reel/Frame 044810/0039 →
SECURITY AGREEMENT Recorded Jun 26, 2013
From: TECHNOLOGIES HOLDINGS CORP. F/K/A BOU-MATIC TECHNOLOGIES CORPORATION
To: BANK OF AMERICA, N.A., FORMERLY LASALLE BUSINESS CREDIT, INC.
Reel/Frame 030694/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2011
From: O'BRIEN, TIMOTHY S.
To: TECHNOLOGIES HOLDINGS CORP.
Reel/Frame 026301/0781 →
Cited By (3)
US 12,196,436 US 12,209,759 US 12,655,996