Methods for nanowire alignment and deposition
View Patent ↗The present invention provides methods and systems for nanowire alignment and deposition. Energizing (e.g., an alternating current electric field) is used to align and associate nanowires with electrodes. By modulating the energizing, the nanowires are coupled to the electrodes such that they remain in place during subsequent wash and drying steps. The invention also provides methods for transferring nanowires from one substrate to another in order to prepare various device substrates. The present invention also provides methods for monitoring and controlling the number of nanowires deposited at a particular electrode pair, as well as methods for manipulating nanowires in solution.
1. A system for positioning nanowires on a substrate, comprising:
(a) a suspension comprising a plurality of nanowires;
(b) a substrate comprising one or more electrode pairs; and
(c) a signal generator for generating an alternating current (AC) electric field between the electrode pairs,
and for modulating the AC electric field.
2. The system of claim 1 , further comprising means for flowing the suspension comprising a plurality of nanowires over at least one of the electrode pairs.
3. The system of claim 1 , further comprising an optical imaging system for visualizing the nanowires.
4. The system of claim 1 , comprising a fluid flow control system for controlling fluid flow of the nanowire suspension.
5. The system of claim 4 , wherein the flow control system is a fixture adapted to be coupled to an underside of the substrate.
6. The system of claim 1 , further comprising one or more field electrodes for manipulating the nanowires in suspension on the substrate.
7. The system of claim 1 , wherein the nanowires comprise a core and one or more shell layers.
8. The system of claim 7 , wherein the core comprises a semiconductor and at least one of the shell layers comprises a metal.
9. The system of claim 1 , further comprising a signal monitoring device for determining the signal at the one or more electrode pairs and means for stopping the AC electric field when the signal attains a pre-set value.
10. The system of claim 1 , wherein the substrate comprises one or more metallic elements positioned between electrodes of the electrode pairs.
11. The system of claim 1 , wherein a first electrode of an electrode pair comprises a greater nanowire contact surface area than a second electrode of the electrode pair.
12. A system for manipulating nanowires in a solution, comprising:
(a) one or more electrode sets, each electrode set comprising a first electrode having a first polarity and a second electrode having a second polarity; and
(b) a signal generator for generating an alternating current (AC) electric field between the first and second electrodes.
13. The system of claim 12 , further comprising a system for positioning nanowires on a substrate, comprising:
(c) a suspension comprising a plurality of nanowires;
(d) a substrate comprising one or more electrode pairs; and
(e) a signal generator for generating an alternating current (AC) electric field between the electrode pairs, and for modulating the AC electric field, wherein the substrate is positioned opposite the electrode sets.
14. The system of claim 13 , further comprising means for flowing the suspension comprising a plurality of nanowires over at least one of the electrode pairs and over the electrode sets.
15. The system of claim 13 , further comprising an optical imaging system for visualizing the nanowires.
16. The system of claim 13 , comprising a fluid flow control system for controlling fluid flow of the nanowire suspension.
17. The system of claim 16 , wherein the fluid flow control system is a fixture adapted to be coupled to an underside of the substrate.
18. The system of claim 13 , wherein the nanowires comprise a core and one or more shell layers.
19. The system of claim 18 , wherein the core comprises a semiconductor and at least one of the shell layers comprises a metal.
20. The system of claim 13 , further comprising a signal monitoring device for determining the signal at the one or more electrode pairs and means for stopping the AC electric field when the signal attains a pre-set value.
21. The system of claim 13 , wherein the substrate comprises one or more metallic elements positioned between electrodes of the electrode pairs.
22. The system of claim 13 , wherein a first electrode of an electrode pair comprises a greater nanowire contact surface area than a second electrode of the electrode pair.
23. A system for positioning nanowires on a substrate, comprising:
(a) a suspension comprising a plurality of nanowires;
(b) a substrate comprising one or more electrode pairs and one or more nanowire-adhering regions; and
(c) a signal generator for generating an alternating current (AC) electric field between the electrode pairs, and for modulating the AC electric field.
24. The system of claim 23 , further comprising means for flowing the suspension comprising a plurality of nanowires over at least one of the electrode pairs and the one or more nanowire-adhering regions.
25. The system of claim 23 , further comprising an optical imaging system for visualizing the nanowires.
26. The system of claim 23 , comprising a fluid flow control system for controlling fluid flow of the nanowire suspension.
27. The system of claim 26 , wherein the flow control system is a fixture adapted to be coupled to an underside of the substrate.
28. The system of claim 23 , further comprising one or more field electrodes for manipulating the nanowires in suspension on the substrate.
29. The system of claim 23 , wherein the nanowires comprise a core and one or more shell layers.
30. The system of claim 29 , wherein the core comprises a semiconductor and at least one of the shell layers comprises a metal.
31. The system of claim 23 , further comprising a signal monitoring device for determining the signal at the one or more electrode pairs and means for stopping the AC electric field when the signal attains a pre-set value.
32. The system of claim 23 , wherein the substrate comprises one or more metallic elements positioned between electrodes of the electrode pairs.
33. The system of claim 23 , wherein a first electrode of an electrode pair comprises a greater nanowire contact surface area than a second electrode of the electrode pair.
34. The system of claim 23 , wherein the nanowire-adhering regions are separated by a distance of between about 1 cm and about 100 cm.
35. The system of claim 23 , wherein the nanowire-adhering regions are positively charged.
36. The system of claim 23 , wherein the nanowire-adhering regions comprise Al2O3 or a nitride.