TECHNIQUE FOR APPLYING PROTECTIVE COVERING TO PIPES AND TUBES
The manufacture of clad tubes ( 30 ) is described. Tube ( 10 ) intended to line the walls of a combustion chamber is made of a high strength material to contain the high-pressure steam created. However, these tubes ( 10 ) are typically not corrosion/erosion resistant. Manufacture of tubes ( 10 ) with both high strength and high resistance to corrosion/erosion would be prohibitively expensive. Therefore, tubes ( 10 ) are covered with a non-corrosive material to protect them. This is done by surface welding a strip ( 20 ) of high alloy material to the outer surface ( 12 ) of the tubes ( 10 ). It is preferable to use electric high frequency resistance welding to surface weld the strip ( 20 ) onto tube ( 10 ). The strips ( 20 ) are preferably attached with little melting and metal dilution allowing the strip 20 to keep its corrosion/erosion resistance properties.
1 . A method for producing clad tubes comprising:
providing a tube having an outer surface;
providing an elongated strip;
surface welding an inner surface of the strip and the outer surface of the tube while helically wrapping the strip around the outer surface of tube; and
pressing the strip to the tube as it is being surface welded.
2 . The method of claim 1 , wherein the tube is made of a first metal and the strip is made of a second metal and the surface welding minimizes dilution of the strip with the first metal.
3 . The method of claim 1 , wherein the inner surface of the strip is welded to the outer surface of the tube as the strip is helically wrapped around the tube.
4 . The method of claim 2 , wherein the inner surface of the strip is welded to the outer surface of the tube using surface welding techniques as the strip is helically wrapped around the tube.
5 . The method of claim 2 , wherein the inner surface of the strip is welded to the outer surface of the tube using high frequency surface welding techniques as the strip is helically wrapped around the tube.
6 . The method of claim 2 , wherein the inner surface of the strip is welded to the outer surface of the tube using surface welding techniques that only melt 5-15% of the thickness of the strip causing minimal dilution of the strip.
7 . The method of claim 2 , further comprising the step of:
bonding an edge of the strip to an edge of a previous wrapped strip to create a more continuous covering.
8 . The method of claim 1 , wherein the step of pressing comprises:
pressing strip against tube with a pressing roller.
9 . Clad tubing manufactured by the steps of:
providing a first tube having an outer surface;
providing an elongated strip of a corrosion resistive material;
providing a high frequency surface current to the strip and the tube, for melting an inner surface of the strip and the outer surface of the tube, and
helically wrapping the strip around the outer surface of tube while pressing the strip to the tube.
10 . The clad tubing of claim 9 , wherein the inner surface of the strip is surface welded to the outer surface of the tube as the strip is helically wrapped around the tube.
11 . The clad tubing of claim 9 , wherein the inner surface of the strip is surface welded using electric resistance welding techniques to the outer surface of the tube as the strip is helically wrapped around the tube.
12 . The clad tubing of claim 9 , wherein the inner surface of the strip is surface welded using high frequency electric resistance welding techniques to the outer surface of the tube as the strip is helically wrapped around the tube.
13 . The clad tubing of claim 9 , wherein a first edge of the strip is bonded to a second edge of a previous wrapped portion of the strip.
14 . The clad tubing of claim 9 , wherein the step of providing a high frequency current to the strip and the tube is performed in a generally inert atmosphere.