IP Library Granted Patent US 9,060,420
Granted Patent B2
US 9,060,420 · App. 13/118,545 · Granted Jun 16, 2015

Method of manufacturing a double sided flex circuit for a disk drive wherein a first side lead provides an etching mask for a second side lead

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,060,420
App. No.
13/118,545
Granted
Jun 16, 2015
Kind
B2
Abstract

A method of manufacturing a flex circuit is disclosed for a disk drive comprising a disk, a head actuated radially over the disk, and control circuitry. The flex circuit is for electrically coupling the head to the control circuitry and comprises a substrate. An electrical coating applied to a first side of the substrate is etched to form a first electrical lead. The first side of the substrate is irradiated with radiation such that the first electrical lead masks the radiation from passing through the substrate to prevent curing of a photoresist applied to the second side of the substrate to form an uncured photoresist and a cured photoresist on the second side of the substrate. The uncured photoresist is removed from the second side of the substrate to form a groove, and the groove is filled with electrically conductive material to form the second electrical lead.

Claims (10)

1. A method of manufacturing a flex circuit for a disk drive, the disk drive comprising a disk, a head actuated radially over the disk, and control circuitry, wherein the flex circuit is for electrically coupling the head to the control circuitry and comprises a substrate, the method comprising:

etching an electrical coating applied to a first side of the substrate to form a first electrical lead;

irradiating the first side of the substrate with radiation such that the first electrical lead masks the radiation from passing through the substrate to prevent curing of a photoresist applied to a second side of the substrate, wherein the photoresist is formed into an uncured photoresist and a cured photoresist on the second side of the substrate;

removing the uncured photoresist from the second side of the substrate to form a groove; and

filling the groove with electrically conductive material to form a second electrical lead.

2. The method as recited in claim 1 , wherein the first electrical lead is substantially aligned with the second electrical lead such that the substrate forms a capacitive dielectric.

3. The method as recited in claim 1 , wherein the substrate comprises a polyimide.

4. The method as recited in claim 3 , wherein the polyimide is sufficiently transparent to pass the radiation.

5. The method as recited in claim 4 , wherein the radiation comprises ultraviolet light.

6. The method as recited in claim 4 , wherein the radiation comprises visible light.

Assignments (5)
RELEASE OF SECURITY INTEREST AT REEL 038744 FRAME 0481 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 058982/0556 →
RELEASE OF SECURITY INTEREST Recorded Mar 5, 2018
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 045501/0714 →
SECURITY AGREEMENT Recorded May 17, 2016
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 038722/0229 →
SECURITY AGREEMENT Recorded May 17, 2016
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 038744/0281 →
SECURITY AGREEMENT Recorded May 17, 2016
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 038744/0481 →