IP Library Patent Application 13120100
Patent Application
App. No. 13/120,100

METHOD OF MANUFACTURING A PHOTOVOLTAIC MODULE

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Quick Facts
Patent No.
US None
App. No.
13/120,100
Abstract

The invention relates to a method of manufacturing a photovoltaic module comprising the following steps: a) assembling a front end part ( 10 ) comprising a front cover element and a photovoltaic cell, b) assembling a back end part ( 12 ) comprising a back reflector, a junction box and a back cover element, and c) connecting the assembled front end part ( 10 ) with the assembled back end part ( 12 ). Further, the invention relates to an assembled back end part ( 12 ) and to an interlayer foil ( 14 ).

Claims (22)

1 - 14 . (canceled)

15 . Method of manufacturing a photovoltaic module comprising the following steps:

a) assembling a front end part ( 10 ) comprising a front cover element and a photovoltaic cell,

b) assembling a back end part ( 12 ) comprising a back reflector, a junction box and a back cover element eventually comprising a mounting element for the fixation of the photovoltaic module, and

c) connecting the assembled front end part ( 10 ) with the assembled back end part ( 12 ).

16 . Method according to claim 15 , wherein electrical contacting elements are included into the back end part ( 12 ) when assembling the back end part ( 12 ) in step b).

17 . Method according to claim 16 , wherein an edge sealing material is added when connecting the assembled front end part ( 10 ) with the assembled back end part ( 12 ) in step c).

18 . Method according to claim 15 , wherein an interlayer foil ( 14 ) comprising electrical contacting elements ( 16 ) is arranged between the assembled front end part ( 10 ) and the assembled back end part ( 12 ) in step c).

19 . Method according to claim 18 , wherein the interlayer foil ( 14 ) is laminated between the assembled front end part ( 10 ) and the assembled back end part ( 12 ).

20 . Method according to claim 18 , wherein a reinforcing material is added to the interlayer foil ( 14 ).

21 . Method according to claim 18 , wherein the interlayer foil ( 14 ) is made of a polyolefin based polymer and/or of an ionomer based polymer.

22 . Method according to claim 15 , wherein a flowable material is applied between the assembled front end part ( 10 ) and the assembled back end part ( 12 ) in step c).

23 . Method according to claim 15 , wherein a step d) is provided, wherein a casing and/or a sealing at least partially encapsulating the front end part ( 10 ) and/or the back end part ( 12 ) is applied.

24 . Photovoltaic module comprising an assembled back end part ( 12 ) and an assembled front end part ( 10 ), wherein

the assembled front end part ( 10 ) comprises a front cover element and a photovoltaic cell,

the assembled back end part ( 12 ) comprises a back reflector, a junction box and a back cover element eventually comprises a mounting element for the fixation of the photovoltaic module, and

the assembled back end part ( 12 ) comprising at least one contact area providing an electrical connection between the assembled back end part ( 12 ) and the assembled front end part ( 10 ).

25 . Photovoltaic module according to claim 24 , wherein the assembled back end part ( 12 ) comprises electrical contacting elements to transfer generated electrical energy from the front end part ( 10 ) to the outside of the photovoltaic module, said electrical contacting elements comprising at least one of the following elements: one or more diodes, polarity cables and respective connectors, contact stripes or areas, reflective surfaces to increase light trapping and module supporting structures.

26 . Interlayer foil being arrangeable between a back end part ( 12 ) and a front end part ( 10 ) of a photovoltaic module comprising electrical contacting elements ( 16 ), wherein

the electrical contacting elements ( 16 ) are included into the interlayer foil ( 14 ).

27 . Interlayer foil according to claim 26 , wherein a reinforcing material is inserted into the interlayer foil.

28 . Interlayer foil according to claim 27 , wherein the interlayer foil ( 14 ) is made of a polyolefin based polymer and/or of an ionomer based polymer.

Assignments (2)
CHANGE OF NAME Recorded Mar 25, 2013
From: OERLIKON SOLAR AG, TRUBBACH
To: TEL SOLAR AG
Reel/Frame 030078/0628 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2011
From: SINICCO, IVAN; HUEGLI, ANDREAS
To: OERLIKON SOLAR AG, TRUBBACH
Reel/Frame 026341/0694 →