IP Library Granted Patent US 8,834,783
Granted Patent B2
US 8,834,783 · App. 13/120,732 · Granted Sep 16, 2014

Method and apparatus for producing ceramic molding

Inventor: Wataru Soga (Miyako-gun, JP)
Assignee: Hitachi Metals, Ltd.
B28B3/24B28B3/206B30B11/224B30B11/26
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Quick Facts
Patent No.
US 8,834,783
App. No.
13/120,732
Granted
Sep 16, 2014
Kind
B2
Abstract

A molding apparatus for producing a ceramic molding comprising a material-flowing path, a molding die disposed at one end of the material-flowing path, and a pressurizing means for extrusion-molding the molding material; the material-flowing path comprising pluralities of porous plates for passing the molding material and a screen fixed therebetween, and a method for producing a ceramic molding using this apparatus.

Claims (15)

1. A method for producing a ceramic molding using a molding apparatus comprising a material-flowing path and a molding die disposed at one end of said material-flowing path, comprising extrusion-molding a molding material charged into said material-flowing path from said molding die, through pluralities of porous plates and a screen fixed therebetween in said material-flowing path, wherein said pluralities of porous plates are disposed in the material-flowing path such that the pores of the porous plates on opposite sides of the screen are substantially aligned with respect to center axes.

2. The method for producing a ceramic molding according to claim 1 , wherein said molding material is obtained by blending at least ceramic materials, a binder and water, the opening width of said screen being 2-10 times the maximum particle size of said ceramic materials.

3. The method for producing a ceramic molding according to clam 1 , wherein pluralities of said porous plates have a pore diameter 1/10 or less of the inner diameter of said material-flowing path, and an opening area ratio 50% or more of the cross section area of said material-flowing path.

4. The method for producing a ceramic molding according to claim 1 , wherein a porous plate on the downstream side of said material-flowing path among pluralities of said porous plates has a smaller opening area ratio than that of a porous plate on the upstream side, wherein the opening area ratio of the porous plates is determined by (A 1 /A 0 )×100, wherein A 0 is the area of each porous plate, and A 1 is the total area of pores in each porous plate.

5. The method for producing a ceramic molding according to claim 1 , wherein said ceramic molding has a honeycomb structure.

6. A method for producing a ceramic molding using a molding apparatus comprising a material-flowing path and a molding die disposed at one end of said material-flowing path, comprising extrusion-molding a molding material charged into said material-flowing path from said molding die, through pluralities of porous plates and pluralities of laminated screens fixed therebetween in said material-flowing path, wherein said pluralities of porous plates are disposed in the material-flowing path such that the pores of the porous plates on opposite sides of the laminated screens are substantially aligned with respect to center axes.

7. The method for producing a ceramic molding according to claim 6 , wherein a screen on the downstream side of said material-flowing path among said pluralities of screens has a larger opening ratio than that of a screen on the upstream side.

8. The method for producing a ceramic molding according to claim 6 , wherein said molding material is obtained by blending at least ceramic materials, a binder and water, the opening width of said screen being 2-10 times the maximum particle size of said ceramic materials.

9. The method for producing a ceramic molding according to claim 6 , wherein pluralities of said porous plates have a pore diameter 1/10 or less of the inner diameter of said material-flowing path, and an opening area ratio 50% or more of the cross section area of said material-flowing path.

10. The method for producing a ceramic molding according to claim 6 , wherein a porous plate on the downstream side of said material-flowing path among pluralities of said porous plates has a smaller opening area ratio than that of a porous plate on the upstream side, wherein the opening area ratio of the porous plates is determined by (A 1 /A 0 )×100, wherein A 0 is the area of each porous plate, and A 1 is the total area of pores in each porous plate.

11. The method for producing a ceramic molding according to claim 6 , wherein said ceramic molding has a honeycomb structure.

12. A molding apparatus comprising a material-flowing path, a molding die disposed at one end of said material-flowing path, and a pressurizing means for extrusion-molding said molding material; said material-flowing path comprising pluralities of porous plates for passing said molding material and a screen fixed therebetween, wherein said pluralities of porous plates are disposed in the material-flowing path such that the pores of the porous plates on opposite sides of the screen are substantially aligned with respect to center axes.

13. The molding apparatus for producing a ceramic molding according to claim 12 , wherein said molding die has honeycomb-shaped molding grooves.

14. A molding apparatus comprising a material-flowing path, a molding die disposed at one end of said material-flowing path, and a pressurizing means for extrusion-molding said molding material; said material-flowing path comprising pluralities of porous plates for passing said molding material and pluralities of laminated screens fixed therebetween, wherein said pluralities of porous plates are disposed in the material-flowing path such that the pores of the porous plates on opposite sides of the laminated screens are substantially aligned with respect to center axes.

15. The molding apparatus for producing a ceramic molding according to claim 14 , wherein said molding die has honeycomb-shaped molding grooves.

Assignments (4)
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
CHANGE OF ADDRESS Recorded Nov 20, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073636/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2011
From: SOGA, WATARU
To: HITACHI METALS, LTD.
Reel/Frame 026021/0029 →
Priority Claims (1)
JP 2008-248465 · Sep 26, 2008 · national
Continuity (1)
Related Publication 20110180956A1 · Jul 28, 2011