METALLIC COMPOUNDS IN NON-BROMINATED FLAME RETARDANT EPOXY RESINS
A composition comprising a) an epoxy resin; b) a hardener; and c) a stabilizer comprising a metal-containing compound, the metal-containing compound comprising a metal selected from the Group 11-13 metals and combinations thereof, and wherein said composition contains a non-halogen flame retardant is disclosed.
1 . A composition comprising:
a) an epoxy resin;
b) a hardener; and
c) a stabilizer comprising a metal-containing compound, said metal-containing compound comprising a metal selected from the Group 11-13 metals and combinations thereof, and wherein said composition contains a non-halogen flame retardant.
2 . A composition in accordance with claim 1 wherein said stabilizer is present in an amount in the range of from about 0.1 weight percent to about 20 weight percent, based on the total weight of said composition.
3 . A composition in accordance with claim 1 further comprising a solvent in an amount in the range of from 0.5 to 95 wt %.
4 . A composition in accordance with claim 1 further comprising inert fillers selected from the group consisting of talc, silica, alumina, and combinations thereof.
5 . A composition in accordance with claim 1 wherein said non-halogen flame retardancy enhancing compound is a phosphorus-containing compound.
6 . A composition in accordance with claim 1 wherein said epoxy resin is produced by contacting a glycidyl ether with a bisphenol compound to form oxazolidinone moieties.
7 . A composition in accordance with claim 1 wherein said epoxy resin is produced by contacting a glycidyl ether with a bisphenol compound and a polyisocyanate.
8 . A composition in accordance with claim 6 wherein said bisphenol compound is bisphenol A.
9 . A composition in accordance with claim 1 wherein said metal is zinc.
10 . A composition in accordance with claim 9 wherein said metal containing compound is selected from the group consisting of a zinc salt, zinc hydroxide, zinc oxide, zinc acetylacetonate, an organic zinc compound and combinations of any two or more thereof.
11 . A composition in accordance with claim 10 wherein said metal containing compound is zinc oxide.
12 . A composition in accordance with claim 10 wherein said metal containing compound is a zinc dithiocarbamate.
13 . A composition in accordance with claim 10 wherein said metal containing compound is zinc dimethyldithiocarbamate
14 . A composition in accordance with claim 1 wherein said epoxy resin is selected from the group consisting of a phenolic resin, a benzoxazine resin, an aryl cyanate resin, an aryl triazine resin, a maleimide resin, and combinations of any two or more thereof.
15 . A composition in accordance with claim 1 wherein said composition has at least one nucleophilic nitrogen source wherein a dative bond is formed between said metal and said nucleophilic nitrogen source.
16 . A composition in accordance with claim 15 wherein said at least one nucleophilic nitrogen source is selected from the group consisting of an imidazole, an oxazolidinone, dicyandiamide and combinations thereof.
17 . A varnish produced from the composition of claim 1 .
18 . A prepreg prepared from the varnish of claim 17 .
19 . An electrical laminate prepared from the varnish of claim 17 .
20 . A coating prepared from the varnish of claim 17 .
21 . A composite prepared from the varnish of claim 17 .
22 . A casting prepared from the varnish of claim 17 .
23 . An adhesive prepared from the varnish of claim 17 .