IP Library Granted Patent US 9,850,585
Granted Patent B1
US 9,850,585 · App. 13/136,864 · Granted Dec 26, 2017

Enhancing electrochemical methods for producing and regenerating alane by using electrochemical catalytic additive

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,850,585
App. No.
13/136,864
Granted
Dec 26, 2017
Kind
B1
Abstract

A process of using an electrochemical cell to generate aluminum hydride (AlH 3 ) and other high capacity hydrides is provided. The electrolytic cell uses an electro-catalytic-additive within a polar non-salt containing solvent to solubilize an ionic hydride such as NaAlH 4 or LiAlH 4 . The resulting electrochemical process results in the formation of AlH 3 adduct. AlH 3 is obtained from the adduct by heating under vacuum. The AlH 3 can be recovered and used as a source of hydrogen for the automotive industry. The resulting spent aluminum can be regenerated into NaAlH 4 or LiAlH 4 as part of a closed loop process of AlH 3 generation.

Claims (26)

1. An electrochemical process of producing AlH 3 comprising:

supplying an anode;

supplying a cathode;

placing said anode and said cathode in an electrolytic solution consisting of THF, an electro-catalytic-additive wherein said electrode-catalytic additive is a halide according to the formula MX where M is Li or Na and X is F, Cl, Br, or I, and an electrolyte selected from the group consisting of NaAlH 4 , LiAlH 4 , KAlH 4 , triethylenediamines, aluminum etherates, and combinations thereof, wherein the electro-catalytic-additive does not act as an electrolyte within the electrolytic solution by having no significant effect on resistance or conductivity of the electrolytic solution; and

passing a current through the electrochemical cell to form an alane adduct, with the electro-catalytic-additive increasing the current passing through the electrochemical cell thereby increasing an efficiency in the formation in the alane adduct; and

recovering AlH 3 from the alane adduct.

2. The process according to claim 1 wherein said anode is an aluminum or palladium anode.

3. The process according to claim 1 wherein said cathode is a platinum or palladium hydride cathode.

4. The process according to claim 1 comprising the additional step of removing AlH 3 from a surface of said anode.

5. The process according to claim 1 wherein said cathode is platinum and, atomization of hydrogen occurs at said cathode.

6. The process according to claim 1 wherein anode is an aluminum and said cathode is platinum and the electrolyte comprises NaAlH 4 and a triethylenediamine to generate AlH 3 -triethylenediamine.

7. The electrochemical process of producing AlH 3 comprising:

supplying an anode selected from the materials of palladium, titanium, zirconium, aluminum, magnesium, calcium, or hydride forming metals;

supplying a cathode selected from platinum or a metallic hydride;

recovering aluminum from dehydrided AlH 3 ;

forming LiAlH 4 from direct hydrogenation of the recovered aluminum;

placing said anode and said cathode in an electrolytic solution consisting essentially of THF, an electro-catalytic-additive wherein said electrode-catalytic additive is a halide according to the formula MX where M is Li or Na and X is F, Cl, Br, or I, and the formed LiAlH 4 , wherein the electro-catalytic-additive does not act as an electrolyte within the electrolytic solution by having no significant effect on resistance or conductivity of the electrolytic solution;

passing a current through the electrochemical cell to form AlH 3 adduct with the electro-catalytic-additive increasing the current passing through the electrochemical cell thereby increasing an efficiency in the formation in the AlH 3 adduct; and,

heating the AlH 3 adduct in a vacuum and thereby recovering AlH 3 .

8. An electrochemical process of producing an alane comprising:

supplying an, anode selected from the materials of palladium, titanium, zirconium, aluminum, magnesium, calcium, and, combinations thereof;

supplying a cathode selected from the materials of platinum, a metallic hydride, and combinations thereof;

placing said anode and said cathode in an electrolytic solution consisting essentially of THF, an electro-catalytic-additive wherein said electrode-catalytic additive is a halide according to the formula MX where M is Li or Na and X is F, Cl, Br, or I, and an electrolyte selected from the group consisting of NaAlH 4 , LiAlH 4 , KAlH 4 , triethylenediamines, aluminum etherates, and combinations thereof, wherein the electro-catalytic-additive does not act as an electrolyte within the electrolytic solution by having no significant effect on resistance or conductivity of the electrolytic solution; and

passing a current through the electrochemical cell to form an alane adduct with the electro-catalytic-additive increasing the current passing through the electrochemical cell thereby increasing an efficiency in the formation in the alane adduct.

9. The process according to claim 8 further comprising forming LiAlH 4 from a dehydrided AlH 3 , wherein the electrolyte in said electrolytic solution is LiAlH 4 .

10. The process according to claim 8 wherein said cathode is platinum and, atomization of hydrogen occurs at said cathode.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2022
From: SAVANNAH RIVER NUCLEAR SOLUTIONS, LLC
To: BATTELLE SAVANNAH RIVER ALLIANCE, LLC
Reel/Frame 062086/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR NAME SHOULD BE ZIDAN, RAGALY PREVIOUSLY RECORDED ON REEL 026811 FRAME 0926. ASSIGNOR(S) HEREBY CONFIRMS THE ZADAN, RAGAIY. Recorded Oct 18, 2011
From: ZIDAN, RAGAIY
To: SAVANNAH RIVER NUCELAR SOLUTIONS, LLC
Reel/Frame 027097/0384 →
CONFIRMATORY LICENSE Recorded Sep 1, 2011
From: SAVANNAH RIVER NUCLEAR SOLUTIONS, LLC
To: ENERGY, U.S. DEPARTMENT OF
Reel/Frame 026845/0224 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2011
From: ZADAN, RAGAIY
To: SAVANNAH RIVER NUCLEAR SOLUTIONS, LLC
Reel/Frame 026811/0926 →