IP Library Granted Patent US 8,876,925
Granted Patent B2
US 8,876,925 · App. 13/139,954 · Granted Nov 4, 2014

Bio-oil having reduced mineral content, and process for making

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Quick Facts
Patent No.
US 8,876,925
App. No.
13/139,954
Granted
Nov 4, 2014
Kind
B2
Abstract

A process is disclosed for converting a biomass material to a stabilized bio-oil. The process comprises converting the biomass to a pyrolytic oil having suspended therein particles of metal compounds, and removing at least part of the suspended metal compounds to obtain a stabilized bio-oil.

Claims (19)

1. A process for converting a biomass material to a stabilized bio-oil, said process comprising the steps of (i) converting at least part of the biomass material to a pyrolytic oil having suspended therein particles of metal compounds; and (ii) removing at least part of the suspended metal compounds from the pyrolytic oil to obtain a bio-oil having a reduced metal content, wherein step (i) comprises heating said biomass material and/or biomass pyrolytic vapors produced from said biomass material in the presence of a catalyst.

2. The process of claim 1 wherein the metal compounds originate at least in part from the biomass material.

3. The process of claim 1 wherein the metal compounds originate at least in part from the catalyst.

4. The process of claim 1 wherein step (i) is preceded by a mineral removal step.

5. The process of claim 4 wherein the mineral removal step comprises contacting the biomass material with an aqueous solvent or solution, at ambient or greater temperature, and at ambient or greater pressure.

6. The process of claim 5 wherein said aqueous solvent or solution comprises either an acid or a base.

7. The process of claim 5 wherein the mineral removal step comprises soaking the biomass material in the aqueous solvent, and removing aqueous solvent from the biomass material by mechanical action.

8. The process of claim 1 wherein at least part of the metal compounds are present in the form of suspended particles having a particle size in the range of from 1 nm to 100 μm.

9. The process of claim 8 wherein the suspended particles have an average particle size of from 10 to 100 μm.

10. The process of claim 1 wherein the pyrolytic oil further comprises metal chelated by one or more components of the pyrolytic oil.

11. The process of claim 1 wherein step (ii) comprises centrifugation.

12. The process of claim 1 wherein step (ii) comprises filtration.

13. The process of claim 1 wherein step (ii) comprises extraction.

14. The process of claim 1 wherein step (ii) comprises distillation under reduced pressure.

15. A stabilized bio-oil obtained by the process of claim 1 .

16. The stabilized bio-oil of claim 15 having a metal content of less than 2 wt %.

17. A method of transporting a biomass-based energy carrier from a point of harvest to a refinery, said method comprising the steps of (i) harvesting biomass material at the point of harvest; (ii) converting the biomass material to a stabilized bio-oil at a point of biomass conversion; and (iii) transporting the stabilized bio-oil to a point of refining, wherein step (ii) comprises heating said biomass material and/or biomass pyrolytic vapors produced from said biomass material in the presence of a catalyst.

18. The method of claim 17 wherein the point of biomass conversion is within 500 miles from the point of harvest.

19. The method of claim 18 wherein the point of biomass conversion is within 100 miles from the point of harvest.

Assignments (7)
CHANGE OF NAME Recorded Aug 18, 2020
From: INAERIS TECHNOLOGIES, LLC
To: MARD, INC.
Reel/Frame 054213/0032 →
CHANGE OF NAME Recorded Apr 7, 2016
From: KIOR, LLC
To: INAERIS TECHNOLOGIES, LLC
Reel/Frame 038380/0344 →
NUNC PRO TUNC ASSIGNMENT Recorded Sep 29, 2015
From: KIOR, INC.
To: KIOR, LLC
Reel/Frame 036717/0262 →
SECURITY INTEREST Recorded Jul 22, 2014
From: KIOR, INC.
To: KFT TRUST, VINOD KHOSLA, TRUSTEE, AS FIRST LIEN AGENT
Reel/Frame 033390/0423 →
SECURITY INTEREST Recorded Feb 1, 2012
From: KIOR, INC.
To: 1538731 ALBERTA LTD., AS AGENT
Reel/Frame 027689/0151 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2011
From: BRADY, MICHAEL; STAMIRES, DENNIS; O'CONNOR, PAUL
To: KIOR INC.
Reel/Frame 027328/0744 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 4, 2011
From: BRADY, MICHAEL; STAMIRES, DENNIS; O'CONNOR, PAUL
To: KIOR INC.
Reel/Frame 026703/0469 →