ANASTOMOSIS DEVICE
An anastomosis device for avoiding stretching of a catheter body during an extending healing period while reducing scrap costs. The anastomosis device includes a catheter body defining a proximal end portion and a distal end portion, wherein a device body portion is operably attached at the proximal end portion. The device body portion includes a funnel shaped aperture connecting the device body portion to the proximal end portion. The device body portion provides access into the catheter body so as to allow for placement of a tension cable or flexible core tubing within the catheter body following inspection and verification of an overmold between the device body portion and catheter body. Placement of the tension cable or flexible core tubing subsequent to overmolding reduces scrap costs while eliminating stretching of the catheter body.
1 . An anastomosis device comprising:
a catheter body portion having a proximal end and a distal end and defining a body lumen extending therethrough from the proximal end to the distal end;
a device body portion overmolded to the proximal end of the catheter portion, the device body portion having an exterior surface including an insertion aperture providing access to a device lumen in the device body portion; and
a tension cable slidably inserted though the insertion aperture following verification of joint integrity between the catheter body and the device body portion, the tension cable entering the device lumen such that the tension cable can be advanced into the body lumen, wherein the tension cable is bonded within the catheter body portion and the device body portion such that the insertion aperture is filled and no longer provides access to the device lumen.
2 . The anastomosis device of claim 1 , wherein the device body portion includes a funnel-shaped portion, and wherein the proximal end of the catheter portion is overmolded to the funnel-shaped portion.
3 . (canceled)
4 . A method for fabricating an anastomosis device to reduce rework and scrap costs, comprising:
providing a catheter body portion having a proximal end and a distal end and defining a body lumen extending therethrough from the proximal end to the distal end;
providing a device body portion including a device lumen and having an insertion aperture in an exterior surface, wherein the insertion aperture is fluidly interconnected to the device lumen;
overmolding the proximal end of the catheter body portion to the device body portion such that the body lumen and device lumen are fluidly interconnected;
inspecting and verifying the integrity of the overmold connection between the catheter body portion and the device body portion;
inserting a tension cable through the insertion aperture after the integrity of the overmold connection between the catheter body portion and the device body portion as been verified, the tension cable entering into the device lumen and advancing into the body lumen; and
bonding the tension cable within the catheter body portion and device body portion.
5 . (canceled)
6 . The method of claim 4 , wherein the catheter body portion includes a cable lumen extending between the proximal end and the distal end and wherein the step of inserting the tension cable through the insertion aperture and into the catheter body includes inserting the tension cable into the device lumen and into the cable lumen.
7 . An anastomosis device comprising:
a catheter shaft having a proximal end and a distal end and defining a body lumen extending therethrough from the proximal end to the distal end;
a device body portion overmolded to the proximal end of the catheter shaft, the device body portion having a device lumen fluidly connected to the body lumen, wherein the device lumen defines a receiver portion, and wherein the device body portion includes one or more ports providing access into the device lumen; and
a length of core tubing having a proximal tube end and a distal tube end, wherein slidable advancement of the core tubing into the one or more ports results in the core tubing residing with the body lumen and the device lumen with a tube receiver at the distal tube end fixedly retained within the receiver portion.
8 . The anastomosis device of claim 7 , wherein the core tubing further includes a barbed distal end.
9 . The anastomosis device of claim 7 , wherein the receiver portion defines a funnel shaped aperture and wherein the tube receiver has a receiver profile adapted for retention with the funnel shaped aperture.
10 . A method for fabricating an anastomosis device to reduce rework and scrap costs, comprising:
providing a catheter body portion having a proximal end and a distal end and defining a body lumen extending therethrough from the proximal end to the distal end;
providing a device body portion including a device lumen, wherein the device lumen defines a receiver portion, and wherein the device body portion includes one or more ports providing access into the device lumen
overmolding the proximal end of the catheter body portion to the device body portion such that the body lumen and device lumen are fluidly interconnected; and
advancing a length of core tubing into the one or more ports such that a tube receiver at a distal tube end of the core tubing is fixedly retained within the receiver portion.
11 . The method of claim 10 , further comprising:
inspecting the integrity of an overmold connection of the catheter body portion and the device body portion.
12 . The method of claim 4 , wherein bonding the tension cable within the catheter body portion further comprises:
filling the insertion aperture to permanently couple the tension cable within the catheter body portion and the device body portion.