IP Library Granted Patent US 8,188,562
Granted Patent B2
US 8,188,562 · App. 13/149,395 · Granted May 29, 2012

Multi-layer N-type stack for cadmium telluride based thin film photovoltaic devices and methods of making

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Quick Facts
Patent No.
US 8,188,562
App. No.
13/149,395
Granted
May 29, 2012
Kind
B2
Abstract

Thin film photovoltaic devices are provided that generally include a transparent conductive oxide layer on the glass, a multi-layer n-type stack on the transparent conductive oxide layer, and a cadmium telluride layer on the multi-layer n-type stack. The multi-layer n-type stack generally includes a first layer and a second layer, where the first layer comprises cadmium and sulfur and the second layer comprises cadmium and oxygen. The multi-layer n-type stack can, in certain embodiments, include additional layers (e.g., a third layer, a fourth layer, etc.). Methods are also generally provided for manufacturing such thin film photovoltaic devices.

Claims (33)

1. A thin film photovoltaic device, comprising:

a substrate;

a transparent conductive oxide layer on the substrate;

a multi-layer n-type stack on the transparent conductive oxide layer, wherein the multi-layer n-type stack comprises a first layer and a second layer, the first layer comprising cadmium and sulfur, and the second layer comprising cadmium, sulfur, and oxygen, and wherein the second layer comprises CdSO x , where x is 3 or 4; and,

an absorber layer on the multi-layer n-type stack.

2. The device of claim 1 , wherein the absorber layer comprises cadmium telluride.

3. The device of claim 1 , wherein the first layer comprises cadmium sulfide.

4. The device of claim 1 , wherein the second layer comprises cadmium oxide.

5. The device of claim 1 , further comprising:

a resistive transparent buffer layer between the transparent conductive oxide layer and the multi-layer n-type stack.

6. The device of claim 1 , wherein the multi-layer n-type stack has a thickness of about 10 nm to about 100 mm.

7. The device of claim 1 , wherein the substrate comprises glass.

8. The device of claim 1 , wherein the multi-layer n-type stack further comprises a third layer, the third layer comprising cadmium.

9. The device of claim 8 , wherein the third layer further comprises oxygen.

10. The device of claim 9 , wherein the third layer comprises cadmium oxide.

11. The device of claim 8 , wherein the third layer further comprises sulfur.

12. The device of claim 11 , wherein the third layer comprises CdSO X , where x is 3 or 4.

13. The device of claim 11 , wherein the third layer comprises cadmium sulfide.

14. The device of claim 8 , wherein the third layer comprises at least two of cadmium sulfide, cadmium oxide, cadmium sulfite, or cadmium sulfate.

15. The device of claim 8 , wherein the third layer comprises at least three of cadmium sulfide, cadmium oxide, cadmium sulfite, or cadmium sulfate.

16. The device of claim 8 , wherein the third layer is positioned between the first layer and the second layer.

17. A thin film photovoltaic device, comprising:

a substrate;

a transparent conductive oxide layer on the substrate;

a multi-layer n-type stack on the transparent conductive oxide layer, wherein the multi-layer n-type stack comprises a first layer, a second layer, and a third layer, wherein the first layer comprises cadmium and sulfur, the second layer comprises cadmium and oxygen, and the third layer comprises cadmium oxide; and,

an absorber layer on the multi-layer n-type stack.

18. The device of claim 17 , wherein the third layer comprises further comprises at least one of cadmium sulfide, cadmium sulfite, or cadmium sulfate.

19. A thin film photovoltaic device, comprising:

a substrate;

a transparent conductive oxide layer on the substrate;

a multi-layer n-type stack on the transparent conductive oxide layer, wherein the multi-layer n-type stack comprises a first layer, a second layer, and a third layer, wherein the first layer comprises cadmium and sulfur, the second layer comprises cadmium and oxygen, and the third layer comprises at least two of cadmium sulfide, cadmium oxide, cadmium sulfite, or cadmium sulfate; and,

an absorber layer on the multi-layer n-type stack.

20. The device of claim 19 , wherein the third layer is positioned between the first layer and the second layer.

Assignments (6)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: PRIMESTAR SOLAR, INC.
To: FIRST SOLAR MALAYSIA SDN. BHD.
Reel/Frame 031581/0891 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2011
From: FELDMAN-PEABODY, SCOTT DANIEL; GOSSMAN, ROBERT DWAYNE
To: PRIMESTAR SOLAR, INC.
Reel/Frame 026364/0116 →