IP Library Patent Application 13152122
Patent Application
App. No. 13/152,122

GRAPHENE/GRAPHENE OXIDE PLATELET COMPOSITE MEMBRANES AND METHODS AND DEVICES THEREOF

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Patent No.
US None
App. No.
13/152,122
Abstract

Methods for making composite membranes (graphene/graphene oxide platelet composite membranes) and methods of aligned transfer of such composite membranes to substrates are shown. Compositions and devices that include such composite membranes are further shown.

Claims (73)

1 . A method comprising:

(i) selecting a growth substrate having a growth substrate surface;

(ii) growing graphene on the growth substrate surface, wherein the graphene has a graphene surface;

(iii) applying a dispersion of graphene oxide platelets on the graphene surface; and

(iv) producing a graphene/graphene oxide platelet composite membrane by forming a self-assembled film of graphene oxide platelets on the graphene, wherein the step of forming the self-assembled film of graphene oxide sheets on the graphene comprises drying the dispersion of graphene oxide platelets.

2 . The method of claim 1 , wherein the step of producing the graphene/graphene oxide platelet composite membrane further comprises reducing the graphene oxide platelets of the self-assembled film of graphene oxide platelets on the graphene.

3 . The method of claim 1 , wherein in the growth substrate is selected from the group consisting of a metal foil and a metal film on a solid support.

4 . The method of claim 3 , wherein metal of the metal foil or the metal film is selected from the group consisting of Cu, Ni, and combinations thereof.

5 . The method of claim 1 , wherein the growth substrate comprises SiC.

6 . The method of claim 5 , wherein the growth substrate is a SiC single-crystal wafer.

7 . The method of claim 1 further comprising placing the growth substrate in a reactor chamber before the step of growing the graphene.

8 . The method of claim 1 , wherein the step of growing the graphene comprises a deposition process.

9 . The method of claim 1 , wherein the step of growing the graphene comprises a surface enrichment by selective elemental desorption.

10 . The method of claim 2 , wherein the reduction of the graphene oxide platelets on the graphene comprises exposure of the graphene oxide to methane.

11 . The method of claim 1 further comprising repairing structural defects when producing the graphene/graphene oxide platelet composite membrane.

12 . The method of claim 11 , wherein the step of repairing defects comprises exposing the graphene oxide to methane.

13 . The method of claim 2 further comprising repairing defects when producing the graphene/graphene oxide platelet composite membrane, wherein

(i) the step of repairing defects comprises exposing the graphene oxide to methane; and

(ii) the step of exposing the graphene oxide to methane occurs during the step of reducing the graphene oxide sheets on the graphene when forming the graphene/reduced graphene oxide platelet composite membrane.

14 . The method of claim 1 further comprising removing the graphene/graphene oxide platelet composite membrane from the growth substrate.

15 . The method of claim 14 , further comprising transferring the graphene/graphene oxide platelet composite membrane to a second substrate.

16 . The method of claim 15 , wherein the graphene/graphene oxide platelet composite membrane removed from the growth substrate has a backing material that supports the graphene/graphene oxide platelet composite membrane during the step of transferring the graphene/graphene oxide platelet composite membrane to the second substrate.

17 . The method of claim 16 , wherein the backing material is selected from the group consisting of polymers, metallic films, and combinations thereof.

18 . The method of claim 17 , wherein the backing material comprises a polymer selected from the group consisting of PMMA, photoresist, wax, and combinations thereof.

19 . The method of claim 16 , wherein the backing material is removed after the step of transferring the graphene/graphene oxide platelet composite membrane to the second substrate.

20 . The method of claim 15 , wherein the second substrate comprises patterned features.

21 . The method of claim 20 , wherein the patterned features are selected from the group consisting of topographical, electronic, and chemical in nature and combinations thereof.

22 . The method of claim 15 , wherein the second substrate comprises an electronic chip.

23 . A method comprising:

(i) selecting a growth substrate having a growth substrate surface;

(ii) growing a conductive thin film on the growth substrate surface, wherein the conductive thin film has a conductive thin film surface;

(iii) applying a dispersion of graphene oxide platelets on the conductive thin film surface;

(iv) producing a conductive thin film/graphene oxide platelet composite membrane by forming a self-assembled film of graphene oxide platelets on the conductive thin film, wherein the step of forming the self-assembled film of graphene oxide platelets on the conductive thin film comprises drying the dispersion of graphene oxide platelets.

24 . The method of claim 23 , wherein the step of producing the conductive thin film/graphene oxide platelet composite membrane further comprises reducing the graphene oxide platelets on the conductive thin film.

25 . The method of claim 23 , wherein the conductive thin film comprises carbon nanotubes.

26 . A method comprising:

(i) selecting a growth substrate having a growth substrate surface;

(ii) growing graphene on the growth substrate surface;

(iii) depositing a dispersion of graphene oxide on a second substrate, wherein the graphene oxide has a graphene oxide surface;

(iv) transferring the graphene from the growth substrate onto the graphene oxide surface; and

(v) producing a graphene/graphene oxide platelet composite membrane from the graphene oxide and the graphene transferred from the growth substrate.

27 . The method of claim 26 , wherein the graphene oxide is reduced before transferring the graphene onto the graphene oxide surface.

28 . A method comprising:

(i) selecting a substrate having a substrate surface;

(ii) causing graphene to be on the substrate surface, wherein the graphene has a graphene surface;

(iii) applying graphene oxide on the graphene surface;

(iv) forming a graphene/graphene oxide composite from the graphene and the graphene oxide.

29 . A method comprising:

(i) forming a thin film of graphene, wherein the graphene has a graphene surface;

(ii) applying a dispersion of graphene oxide platelets on the graphene surface; and

(iii) producing a graphene/graphene oxide platelet composite membrane by forming a self-assembled film of graphene oxide platelets on the graphene, wherein the step of forming the self-assembled film of graphene oxide sheets on the graphene comprises drying the dispersion of graphene oxide platelets.

30 . A composition comprising a graphene/graphene oxide platelet composite membrane, wherein

(i) the graphene/graphene oxide platelet composite membrane has a first thin film comprising graphene;

(ii) the graphene/graphene oxide platelet composite membrane has a second thin film comprising a self-assembled film of graphene oxide platelets; and

(iii) the first thin film is on the second thin film.

31 . The composition of claim 30 , wherein the graphene/graphene oxide platelet composite membrane is a graphene'reduced graphene oxide platelet composite membrane.

32 . The composition of claim 30 further comprising a substrate having a surface, wherein the graphene/graphene oxide platelet composite membrane is on the surface of the substrate.

33 . The composition of claim 32 , wherein the graphene/graphene oxide platelet composite membrane is removable from the substrate.

34 . The composition of claim 33 , wherein the graphene/graphene oxide platelet composite membrane is a grapheneireduced graphene oxide platelet composite membrane.

35 . A device comprising:

(i) a graphene/graphene oxide platelet composite membrane; and

(ii) a first substrate, wherein the graphene/graphene oxide platelet composite membrane is on the first substrate.

36 . The device of claim 35 , wherein the graphene/graphene oxide platelet composite membrane is made by the process comprising

(i) selecting a growth substrate having a growth substrate surface;

(ii) growing graphene on the growth substrate surface, wherein the graphene has a graphene surface;

(iii) applying a dispersion of graphene oxide platelets on the graphene surface;

(iv) producing the graphene/graphene oxide platelet composite membrane by forming a self-assembled film of graphene oxide platelets on the graphene, wherein the step of forming the self-assembled film of graphene oxide platelets on the graphene comprises drying the dispersion of graphene oxide platelets; and

(v) transferring the graphene/graphene oxide platelet composite membrane onto the first substrate.

37 . The device of claim 36 , wherein the graphene/graphene oxide platelet composite membrane is further made by the process of reducing the graphene oxide platelets on the graphene when forming the graphene/graphene oxide platelet composite membrane.

38 . The device of claim 35 , wherein the device is a NEM device that is operable for utilizing the graphene/graphene oxide composite.

39 . The device of claim 35 , wherein the device is a graphene/graphene oxide membrane switch.

40 . The device of claim 35 , wherein the device is a graphene/graphene oxide membrane pump.

41 . The device of claim 35 , wherein the first substrate comprises an electronic chip.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2023
From: CLEAN ENERGY LABS, LLC
To: BRANE AUDIO, LLC
Reel/Frame 064352/0491 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2011
From: EVERETT, WILLIAM NEIL; LACKOWSKI, WILLIAM MARTIN; PINKERTON, JOSEPH F.
To: CLEAN ENERGY LABS, LLC
Reel/Frame 026480/0611 →