METHOD OF ASH REMOVAL FROM A BIOMASS
Disclosed herein is a process of reducing the ash content of a biomass feedstock or a biomass fraction. Embodiments include a process of reducing the ash content of a biomass feedstock or of a biomass fraction comprising: providing a biomass or biomass fraction; adding alcohol and acid to the biomass to yield a reaction mixture; separating the reaction mixture into a solid fraction and a liquid fraction by centrifugation; and distillating the liquid and collecting the solid to recover reaction reagents. The biomass can comprise aquatic species such as lemna.
1 . A process of reducing the ash content from a biomass feedstock or a biomass fraction of an aquatic species comprising:
providing the biomass;
lysing the biomass to generate a lysed biomass;
treating the biomass with an alcohol and a catalyst to generate a reaction mixture;
separating the reaction mixture into a solid phase and a liquid phase; and
recovering reagents by collecting the solids and distillating the liquids,
wherein the ash content of the biomass is reduced by at least 40%.
2 . The process of claim 1 , wherein the providing step comprises:
producing the biomass fraction of an aquatic species on an industrial scale; and
harvesting the biomass.
3 . The process of claim 1 , wherein the lysed biomass comprises a protein fraction, a carbohydrate fraction, a lipid-depleted carbohydrate fraction, a substantially lipid-free carbohydrate fraction, or a lipid fraction derived from the biomass feedstock.
4 . The process of claim 1 , wherein the aquatic species comprises at least one species of Lemna.
5 . The process of claim 1 , wherein the catalyst comprises at least one acid.
6 . The process of claim 5 , wherein the acid comprises at least one of HBr, HCl, HCN, HF, and H 2 S.
7 . The process of claim 5 , wherein the acid comprises an organic acid, comprising at least one of formic acid, acetic acid, oxalic acid, and glycolic acid.
8 . The process of claim 5 , wherein the acid is nitric acid.
9 . The process of claim 1 , wherein the alcohol comprises at least one of methanol, ethanol, propanol, butanol, hexanol, heptanol, octanol, nonanol, and decanol.
10 . The process of claim 1 , wherein the separating step comprises pressing the lysed biomass to generate a juice.
11 . The process of claim 1 , wherein the separating step comprises centrifugation of the mixture.
12 . The process of claim 1 , wherein the recovering step comprises phase separation and fractional distillation.
13 . The process of claim 10 , further comprising:
mixing a material selected comprising at least one of the solid phase and the juice, with an alcohol and a catalyst to form a mixture;
further separating the mixture into a liquid fraction and a solid fraction;
whereby lipids and ash-forming components in the material are segregated into the liquid.
14 . The process of claim 13 , wherein the solid phase comprises at least one of:
a first solid phase generated from lysing the biomass and pressing the lysed biomass to yield a juice and first solid phase;
a second solid phase generated from filtering the juice to yield a filtered juice and a second solid phase; and
a third solid phase generated from clarifying the filtered juice to yield a clarified juice and third solid phase.
15 . The process of claim 13 , wherein the further separating step comprises:
subjecting the mixture to centrifugation;
collecting the solid fraction; and
recovering reagents by distillating the liquid fraction.
16 . The process of claim 15 , wherein the centrifugation is performed at about 3500 rpm.
17 . The process of claim 15 , wherein the centrifugation is performed at about 4000 rpm.
18 . The process of claim 15 , wherein the centrifugation is performed at about 4500 rpm.
19 . The process of claim 15 , wherein the centrifugation is performed for a duration of about 15 minutes.
20 . The process of claim 15 , wherein the centrifugation is performed for a duration of about 20 minutes.
21 . The process of claim 15 , wherein the centrifugation is performed for a duration of about 30 minutes.
22 . The process of claim 1 , further comprising a removing step to reduce ash-forming components of the biomass prior to the separating step of the process, wherein the removing step comprises:
adding the mixture to a decanting apparatus;
spinning the mixture at high speed in the decanting apparatus;
generating a solid mass retained within the decanting apparatus that is substantially freed of lipids and ash-forming components;
collecting a separated liquid that is forced through holes of the decanting apparatus and contains lipids and ash-forming components, and
further processing the separated liquid to remove ash-forming components.
23 . The process of claim 10 , further comprising a removing step to reduce ash-forming components from the juice generated from the pressing step of the process, wherein the removing step comprises:
adding the mixture to a decanting apparatus;
spinning the mixture at high speed in the decanting apparatus;
generating a solid mass retained within the decanting apparatus that is substantially freed of lipids and ash-forming components;
collecting a separated liquid that is forced through holes of the decanting apparatus and contains lipids and ash-forming components, and
further processing the separated liquid to remove ash-forming components.
24 . The process of claim 22 , wherein the mixture is generated at elevated temperature or pressure.
25 . The process of claim 24 , wherein the elevated temperature is about 70° C.
26 . The process of claim 24 , wherein the elevated temperature is about 80° C.
27 . The process of claim 24 , wherein the elevated temperature is about 90° C.
28 . The process of claim 24 , wherein the elevated pressure is about 10 psig.
29 . The process of claim 24 , wherein the elevated pressure is about 15 psig.
30 . The process of claim 24 , wherein the mixture is generated at room temperature and atmospheric pressure.
31 . The process of claim 1 , further comprising adding a protease enzyme to the solid fraction or solids.
32 . The process of claim 1 , wherein the recovering step comprises:
subjecting the liquid fraction to a filter press;
adding water to the lysed biomass;
sonicating the lysed biomass; and
adding carbohydrate enzymes to the lysed biomass individually or in combination.
33 . The process of claim 32 , further comprising subjecting the liquid phase or the solid phase to chromatography and solubilizing protein.
34 . The process of claim 1 , wherein the treating step comprises a transesterification process.
35 . The process of claim 1 , further comprising a leaching step, comprising:
suspending the biocrude in a solution selected from the group consisting of water and dilute acid for at least 20 hours to generate a mixture;
subjecting the mixture to a filtering system;
washing the mixture by adding water to the mixture and removing water or dilute acid; and
drying the mixture to generate a biocrude with reduced ash content.
36 . A system of reducing the ash content from a biomass feedstock or of a biomass fraction of an aquatic species comprising:
a reaction chamber suitable to facilitate a reaction among the biomass feedstock, an alcohol, and a catalyst;
a vessel connected to the reaction chamber via a closable fluid connection;
a lysing unit for lysing the biomass to generate a lysed biomass;
a separating unit for separating the lysed biomass to generate a juice and a solid phase;
a separator adapted to separate the unreacted alcohol from the reaction product;
wherein processing the biomass in the system results in at least 40% reduction of the ash content of the biomass.
37 . The system of claim 33 , further comprising:
a first belt filter to facilitate separating a mother liquor and salts from the reaction among the biomass feedstock, the alcohol, and the catalyst;
a second belt filter to facilitate addition of wash water and removal of water and dilute acid;
a third belt filter to facilitate addition of wash water and removal of water and dilute acid;
a fourth belt filter to facilitate addition of wash water and ammonia and removal of the filtrate;
a fifth belt filter to facilitate addition of wash water and further removal of filtrate to generate a product; and
a dryer to further process the product.