Rotating machine provided with coil and method of producing the rotating machine
View Patent ↗In a rotating machine, a recording disk is mounted on a hub. A base rotatably supports the hub through a bearing unit. A core is fixed to the base and includes an annular portion and a salient pole radially extending therefrom. A coil is formed by winding a wire around the salient pole. The wire is pulled out to the back surface of the base through a pull-out hole provided in the base and soldered to a wiring.
1. A rotating machine comprising:
a hub on which a recording disk is to be mounted;
a base configured to rotatably support the hub through a bearing unit;
a core that is fixed to the base and includes an annular portion and at least one salient pole radially extending from the annular portion; and
a three-phase coil formed by winding wires around the salient pole,
wherein the wires are placed to the back surface of the base through a plurality of thru-holes provided in the base and soldered to wiring, the thru-holes including first thru-holes, each provided for one wire, and a second thru-hole provided for a plurality of wires in a bundle, and
wherein the second thru-hole has an opening area larger than that of each of the first thru-holes,
the rotating machine further comprising:
an insulation sheet which is attached to the surface of the base, the surface facing the coil, and in which cutting portions are respectively provided in accordance with the plurality of thru-holes, and
at least part of the circumference of each of the plurality of thru-holes is covered with the insulation sheet, and the radial width of the insulation sheet is set in accordance with the radial width of the coil and the circumferential length of the insulation sheet is set in accordance with the gap between the plurality of thru-holes.
2. The rotating machine according to claim 1 , wherein
the coil is formed into a Y-connection by bundling three of the wires for each phase, and the bundled wires are placed through the second thru-hole and soldered to the wiring.
3. The rotating machine according to claim 1 , wherein
the smallest distance between a soldering position where the plurality of wires in a bundle are soldered to the wiring and the position of the second thru-hole is 0.3 mm or longer.
4. The rotating machine according to claim 1 , wherein
the thru-holes are provided at positions within a range axially overlapping the coil.
5. The rotating machine according to claim 1 , wherein
the thru-holes are provided at positions, each of which is away from the rotational center of the hub by approximately the same distance.
6. The rotating machine according to claim 1 , wherein
the base has, on the back surface thereof, a concave portion concaved with respect to the surroundings thereof, and wherein
the wiring is a flexible printed circuit board having flexibility and fixed to the concave portion.
7. The rotating machine according to claim 1 , wherein
the wiring is fixed to the back surface of the base and accommodated in a concave portion concaved with respect to the surrounding area, and
a connector having a terminal connected to the wiring is arranged on the wiring.
8. A rotating machine comprising:
a hub on which a recording disk is to be mounted;
a base configured to rotatably support the hub through a bearing unit;
a core that is fixed to the base and that includes an annular portion and at least one salient pole radially extending from the annular portion; and
a three-phase coil formed by winding wires around the salient pole,
wherein the wires are placed to a back surface of the base through a plurality of thru-holes provided in the base and soldered to wiring, the thru-holes including first thru-holes, each provided for one wire, and a second thru-hole provided for a plurality of wires in a bundle, and
wherein the smallest distance between a soldering position where the plurality of wires in the bundle are soldered to the wiring and the position of the second thru-hole being 0.3 mm or longer,
the rotating machine further comprising:
an insulation sheet, which is attached to a surface of the base facing the coil, and in which openings are respectively provided in accordance with the plurality of thru-holes, and
at least part of the circumference of each of the plurality of thru-holes is covered with the insulation sheet such that the radial width of the insulation sheet is set in accordance with the radial width of the coil and the circumferential length of the insulation sheet is set in accordance with the gap between the plurality of thru-holes.
9. The rotating machine according to claim 8 , wherein the coil is formed into a Y-connection by bundling three of the wires for each phase, and the bundled wires are placed through the second thru-hole and soldered to the wiring.
10. The rotating machine according to claim 8 , wherein the thru-holes are provided at positions within a range axially overlapping the coil.
11. The rotating machine according to claim 8 , wherein the thru-holes are provided at positions, each of which is away from the rotational center of the hub by approximately the same distance.
12. The rotating machine according to claim 8 , wherein the base has, on the back surface thereof, a concave portion, and
wherein the wiring is a flexible printed circuit board affixed to the concave portion.
13. The rotating machine according to claim 8 , wherein the wiring is fixed to the back surface of the base in a concave portion thereon, and
wherein a connector having a terminal connected to the wiring is arranged on the wiring.
14. A rotating machine comprising:
a hub on which a recording disk is to be mounted;
a base configured to rotatably support the hub through a bearing unit;
a core that is fixed to the base and includes an annular portion and at least one salient pole radially extending from the annular portion; and
a three-phase coil formed by winding wires around the salient pole,
wherein the wires are placed to a back surface of the base through a plurality of thru-holes provided in the base and soldered to wiring,
the rotating machine further comprising:
an insulation sheet, which is attached to a surface of the base facing the coil, and in which openings are respectively provided in accordance with the plurality of thru-holes,
wherein the openings are U-shaped and are joined to an outer rim of the insulation sheet, and
wherein at least part of the circumference of each of the plurality of thru-holes is covered with the insulation sheet such that the radial width of the insulation sheet is set in accordance with the radial width of the coil and the circumferential length of the insulation sheet is set in accordance with the gap between the plurality of thru-holes.
15. The rotating machine according to claim 14 , wherein the insulation sheet is formed into an arc-shape, and
wherein the openings have a shape that is cut from the arc shape's outer circumferential side toward the radial inside thereof.
16. The rotating machine according to claim 14 , wherein the thru-holes include first thru-holes, each provided for one wire, and a second thru-hole provided for a plurality of the wires in a bundle.
17. The rotating machine according to claim 16 , wherein the coil is formed into a Y-connection by bundling three of the wires for each phase, and wherein the bundled wires are placed through the second thru-hole and soldered to the wiring.
18. The rotating machine according to claim 16 , wherein the second thru-hole has an opening area larger than that of each of the first thru-holes.
19. The rotating machine according to claim 16 , wherein the smallest distance between a soldering position where the plurality of wires in the bundle are soldered to the wiring and the position of the second thru-hole is 0.3 mm or longer.
20. The rotating machine according to claim 14 , wherein the thru-holes are each provided at a position away from the rotational center of the hub by approximately the same distance.